Skip to main content

Concrete pumps speed busy road upgrade

Work on a major upgrade at a busy German road junction is expected to be completed by the end of 2011. To assist in the project, two Putzmeister large-boom concrete pumps, an M 58-5 from Berger Beton and an M 62-6 from BFM Betonförderdienst in Munich, arrived at the Neufahrn motorway junction, north of the city.
May 3, 2012 Read time: 3 mins
Concreting is carried out with traffic flowing freely under the bridge construction. The Putzmeister M 58-5 pump is seen on the north-eastern ramp during construction
Work on a major upgrade at a busy German road junction is expected to be completed by the end of 2011.

To assist in the project, two 1259 Putzmeister large-boom concrete pumps, an M 58-5 from Berger Beton and an M 62-6 from BFM Betonförderdienst in Munich, arrived at the Neufahrn motorway junction, north of the city.

The junction, when viewed from above, looks like a flatly pressed four-leaf clover, and can no longer cope with traffic volumes. Two national motorways, the A 9 and the A 92, intersect at the junction, and along with the Munich motorway ring road (A 99) and the A 8 Ulm-Munich-Salzburg, the A 9 is the most important north-south route, especially for domestic and international commercial and holiday traffic.

The A 92 connects Munich with its airport and is also important for Eastern European traffic.

The average volume of traffic from the airport towards Munich is currently approximately 24,000/day, with the average daily traffic flow predicted to increase to about 38,000/day by 2020, meaning some 1,600 vehicles/hour using the Neufahrn junction, along with rush-hour traffic.

In view of this projection, the only option is a speedy connection via the existing motorway junction using a direct ramp. The current singlelane exit via a quadrant of the clover is being completely replaced by a two-lane flyover to channel traffic from the A 92 to the A 9 towards the south.

The customer is Autobahndirektion Südbayern and the contractor is Hentschke Bau in Bautzen.

Construction work at the junction started in April 2009 with the reconstruction of a connecting ramp and the spillage that is required to build the new bridge, with 110,000m³ of delivered soil. In 2010, comprehensive excavation and ceiling work took place at the Neufahrn junction as well as bridge construction work in the whole area.

At the flyover, concreting of the first 120m section was completed in October, 2010, and this was followed by the 80m-long section two scaffolding work carried out at night.

Each of the two Putzmeister truck-mounted concrete pumps was fully-supported at the foot of one of the construction columns within one of the northern clover quadrants of the motorway junction. From this location, they pumped concrete to the concrete placement sites on the approximately 12m high bridge, while traffic flowed freely on the circular paths of the exits and under the structure.

Concreting started at 6am, with the two truck-mounted concrete pumps standing fullysupported at the foot of one of the construction columns within one of the northern clover quadrants of the motorway junction. From this location, they pump concrete to the sites of concrete placement on the approx. 12m high bridge.

Meanwhile, the traffic flows freely on the circular paths of the exits and under the structure.

The complete superstructure contains 3,400m³ of concrete, and so that traffic can travel on the road comfortably and safely, the finished concrete surface receives another 8cm thick layer to the overall construction.

The concrete is first primed and completely sealed using epoxy resin. An asphalt sheeting (0.5cm) comes next and then a protective layer of mastic asphalt (3.5cm thick). Finally, the surface of the road is formed by a 4cm surface layer of stone mastic asphalt.

For more information on companies in this article

Related Content

  • Pūhoi-to-Warkworth motorway project
    September 25, 2020
    After a hiatus because of the COVID-19 lockdown, work has restarted on what will be one of New Zealand’s most visually impressive motorways. Andrew Thackwray, senior manager for project delivery for Waka Kotahi, the New Zealand Transport Agency, explains
  • Latest bitumen mixes improve roads, reduce noise
    February 14, 2012
    Special bitumen mixes and machines are capable of improving the service life of roads and reducing noise. Mike Woof and Patrick Smith report. The need to improve traffic flow in an important part of the City of Poznan, Poland, led to the decision to build a new 1.13km long dual carriageway.
  • Fuel savings from road surfaces
    May 23, 2012
    A new study by civil engineers at MIT shows that using stiffer pavements on America’s roads could reduce vehicle fuel consumption by as much as 3%, that could add up to US$15.6 billion at today’s oil prices. This would result in an accompanying annual decrease in CO2 emissions of 46.5 million tonnes. The study, released in a recent peer-reviewed report, is the first to use mathematical modelling rather than roadway experiments to look at the effect of pavement deflection on vehicle fuel consumption across t
  • German viaduct deal for STRABAG
    July 26, 2024
    STRABAG will handle a German road viaduct project in Hessen.