Efficient concrete overlays

Concrete overlays have a long history and proven success in the state of Iowa. Mitchell and Worth counties in north central Iowa have led the way. In the past three years, they have put down approximately 241km of 102mm concrete overlay. Concrete Foundations Inc. (CFI), based out of Hiawatha, Iowa, has slipformed almost 80km of the counties' overlays, including 45km this paving season near the town of Osage. CFI has slipformed most of the overlays with its GOMACO two-track GP-2600 paver. This season, the co
February 15, 2012 Read time: 2 mins
Efficient concrete overlays are being achieved with the use of stringless controls

Concrete overlays have a long history and proven success in the state of Iowa. Mitchell and Worth counties in north central Iowa have led the way. In the past three years, they have put down approximately 241km of 102mm concrete overlay.

Concrete Foundations Inc. (CFI), based out of Hiawatha, Iowa, has slipformed almost 80km of the counties' overlays, including 45km this paving season near the town of Osage.

CFI has slipformed most of the overlays with its 218 Gomaco two-track GP-2600 paver. This season, the company added the Leica Geosystems stringless system and a new GOMACO four-track GHP-2800 paver to the inventory. Both were put to work on the project near Osage.

The new unbonded concrete overlay is 6.7m wide, and the material is placed directly on the existing asphalt surface of the roadway. The surface only has to be swept clean before the mix is dumped on it and concrete slump averages around 13-25mm.

The firm has seen increased production with fewer people needed for stringline maintenance and setup. Five site personnel who normally worked with the stringline are now used elsewhere during the paving process. The lack of stringline also allows them to focus more on quality and production rather than stringline maintenance.

The GOMACO GHP-2800 is pulling burlap for a burlap drag finish behind the paver. Finishers work behind the paver with bull floats before a texture/cure machine applies a longitudinal tine and white spray cure.
Concrete milling, paving & compaction

For more information on companies in this article

Related Content

  • Wirtgen W 210i: A good grip on the TT Circuit Assen
    October 16, 2015
    The 4.5km TT circuit in Assen, Netherlands, is one of Europe’s iconic motorcycle race tracks built specifically for championship two-wheel races. But years of hard and fast racing had created undulations 3-8 mm high along the start and finishing stretches. Drivers had to brake before turns. Even so, their machines would judder and threaten to be uncontrollable. It was therefore necessary to profile the raceway over an area of 3,000m² to restore the surface’s skid resistance. Enter GMS Fahrbahnsanierun
    Read More
  • Technology and collaboration bring massive time savings
    December 2, 2021
    The link between any major city and its airport is a crucial one. In Auckland, New Zealand, State Highway 20B connects the city of 1.6 million people with the rest of the nation and the international airport, one of only two roads leading there
    Read More
  • Efficient asset management to trim maintenance budgets
    January 22, 2014
    Transport infrastructure is taken for granted in many, if not most, developed countries. This has resulted in a shortage of investment in maintenance, posing potential long term cost issues. In many developing nations transport networks are expanding fast, but insufficient thought is also being given to how these will be maintained.
    Read More
  • Compaction in the field
    July 31, 2012
    Special applications require stringent quality control and with compaction machines a key part of the paving process, their contribution can be vital. A high quality finish has helped athletes breaking sporting records on the track at the Shanghai Stadium in China during this year's 2008 Summer Olympic Games. Built in 1997 the stadium has been the venue for numerous major sporting events prior to the Olympics, however its track was showing signs of wear and the local authorities decided that a full refurbis
    Read More

Highlighted Content