Skip to main content

High speed highway repair

A high speed highway rehabilitation has seen the repaving of a 1.5km stretch of road in just two night shifts. A Vögele SUPER 1800-2 paver fitted with one of the firm's SprayJet modules helped boost productivity and cut operating costs for Dutch contractor MNO Vervat.
February 29, 2012 Read time: 3 mins
Compaction equipment from Hamm was used to complete the surface work carried out by the Vögele paver
A high speed highway rehabilitation has seen the repaving of a 1.5km stretch of road in just two night shifts. A 1194 Vögele SUPER 1800-2 paver fitted with one of the firm's SprayJet modules helped boost productivity and cut operating costs for Dutch contractor 1642 MNO Vervat. The contract was the first time that the paving team had used its new Vögele SUPER 1800-2 with SprayJet Module in the Netherlands and has been used on a highway upgrade on the A6 near Amsterdam. The team quickly learned the operation of the machine and as surface upgrade was to be carried out by a thin overlay paved on spray seal, hot on hot, the paver applied emulsion and laid asphalt in one pass.

The A6 stretches from Amsterdam to Heerenveen in the north of the country and the surface course needed replacing for a 1.5km section to the north of Amsterdam. The first step involved milling off 20mm of the old surface between the Almeerderzand and Almere-Stad-West junctions using a 2395 Wirtgen planer fitted with a fine milling drum, before the new surfacing was to be paved.

This approach was used as the contractor, MNO Vervat, had convinced the authorities that using the Microville material for a thin overlay, with spray seal, hot on hot, was an effective solution. M Zwaan of the Dutch Ministry of Transport is responsible for road construction in the Amsterdam region and explained, "We wanted a low-budget rehabilitation of the motorway section, as a longer stretch of the A6 will undergo reconstruction in about 2-3 years' time. The offer submitted for paving the thin overlay was €500,000 cheaper than for conventional methods of pavement rehabilitation."

The paving team had just two nights to lay new surface course and the three lanes being resurfaced had an overall width of 15m while around the two junctions, the maximum width was 24m. All told, 30,000m2 of asphalt pavement needed rehabilitating. For the right-hand and middle lanes, the paving team used the paver's maximum pave and spray width. And when paving in 6m width, the operating speed of the SUPER 1800-2 with SprayJet Module was a productive 12m/min.

A key advantage of the SprayJet concept system is its ability to apply emulsion and paving asphalt in a single pass, a major benefit when paving thin overlays, hot on hot.

For thin overlays, compaction is a focal issue when it comes to producing a strong and durable bond of layers and this job was handled by a team of three 228 Hamm rollers. Two DV 70 OV tandem rollers compacted the surface, while MNO Vervat used a HW 90 to compact the transition areas. All three rollers operated in static mode and the final density of the 20mm overlay was achieved in just a few passes. The warranty period for the surface is five years although the contractor is convinced this will last considerably longer.

For more information on companies in this article

Related Content

  • Vögele MT 3000-2 for Austria A2 motorway
    May 14, 2014
    Road construction work with moving traffic always represents a major challenge. This is especially true when only one lane can be closed, consequently leaving little space for working and manoeuvring. That was exactly the case for a rehabilitation project on the A2 motorway in Austria between Vienna and Graz near Schäffern. However, the job was further complicated by another factor: all access roads to the job site were roughly 1km apart. Ensuring an uninterrupted supply of mix to the paver under these
  • Caterpillar smoothens Colombian airport
    August 21, 2013
    Cartagena, Colombia’s coastal city attracts large numbers of visitors, generating heavy traffic through the Rafael Nuñez International Airport. However the surface of the runway had suffered from heavy wear, r esulting in bumpy landings and this was in need of repair. In addition, engineers wanted to create a graded, ramped approach to aid with both take-offs and landings. However, the volume of air traffic using the airport meant that construction work had to take place in a tight timeframe, between mi
  • New M90 surfacing in the UK gain praise
    January 8, 2013
    Early evaluation of surfacing work on the M90 at Rosyth – the first major application of Scotland’s new TS2010 specification – has earned positive praise. Transport Scotland’s determination to obtain pavement that is durable, long lasting and safe (especially in early life) is clearly apparent on the M90 just north of the Forth Road Bridge. Here surfacing has been carried out this spring to TS2010, a tough new specification designed to ensure thin surfacing pavements that work. And the initial prognosis is
  • Vögele‘s innovations for the paver market
    January 16, 2017
    Vögele is introducing a series of innovations for the asphalt paving market. The firm is now offering a new model for the Mini Class in North America with its latest SUPER 700-3i. Moving up the size scale, the new 3m class SUPER 2000-3i and SUPER 2003-3i pavers are highway class machines that have been designed specifically for paving highways, as well as for applications on large industrial areas. In addition to this, the firm is offering its latest SUPER 1800-3i SprayJet spray paver, the SUPER 2100-3i as