Skip to main content

Dynapac develops asphalt remixing system

Atlas Copco is now introducing its Dynapac Remixer, which is designed to deliver a high quality, homogeneous asphalt mix The unit has been designed to fit inside the hopper of a paver and can help boost mat quality. Research shows that thermal and mechanical segregation of the asphalt mix can trigger problems in the mat including unevenness and irregular surfaces, a larger void content and reduced compaction. These issues can cause long-term problems and will shorten the service life of the paved surf
September 30, 2015 Read time: 3 mins
The new remixing system from Atlas Copco is designed to fit inside the hopper of a paver and keeps the material in constant motion to eliminate material and thermal segregation
Atlas Copco is now introducing its Dynapac Remixer, which is designed to deliver a high quality, homogeneous asphalt mix

The unit has been designed to fit inside the hopper of a paver and can help boost mat quality.

Research shows that thermal and mechanical segregation of the asphalt mix can trigger problems in the mat including unevenness and irregular surfaces, a larger void content and reduced compaction. These issues can cause long-term problems and will shorten the service life of the paved surface.

Segregation of the asphalt mix typically occurs with larger grain sizes used for paving of base and binder courses. This is a common cause of damage to the road structure. It can even occur during the loading of the truck at the asphalt plant. To minimise the risk of segregation, it is important to load the trucks quickly and evenly, while transportation to the job site must be well planned and should be quick. The mix delivery should also be carried out by trucks fitted with tarpaulins or by thermally insulated vehicles, so as to avoid temperature loss.

Further causes of segregation and temperature loss occur at paver stops caused by breaks in the material supply, truck waiting times on the site due to excessive material deliveries and the dumping of the material mix in the material feeder or paver.

Clearly, a steady and uniform material flow up to the screed is crucial and 161 Atlas Copco believes that its 206 Dynapac Remixer will help tackle the quality issue, by addressing material segregation. The machine is a separate unit with its own drive. It has parallel mixing elements with oppositely running blade shafts that are said to ensure the materials remain constantly in motion. This helps mix the asphalt efficiently and eliminates both aggregate and temperature segregation.

The machine has a heat-isolated material bin that increases temperature stability, with its exhaust heat being used to further ensure heat retention. The machine is able to deliver material that is more homogenous thermally and mechanically.

The Dynapac Remixer can fit into the hopper of a paver and is suited for use where there are long transport times from the mixing plant to the site or where there is a risk of a non-continuous material flow. The unit can also be used where there is a particularly high specification on the asphalt mix and paving quality (such as for an airport runway or racetrack) or where a constant mix temperature needs to be ensured.

For more information on companies in this article

Related Content

  • Vögele sets paving record in German capital
    September 16, 2015
    Material transfer vehicles and remixing systems are crucial to delivering quality paving. Using material transfer vehicles (MTVs) can play a major role in delivering high quality road surfaces. These units can help boost quality by minimising the risk of material or thermal segregation. A major road paving project has been carried out in Germany using innovative paving methods. For the first time ever, binder and surface courses were paved over a width of 15.5m. This paving job was carried out on a 4.2km st
  • Material feeder boosts paving job in South Africa
    December 14, 2017
    The use of a material feeder in a road paving job in South Africa has helped increase productivity and quality on the project. The contractor employed a Vögele MT 3000-2 Offset PowerFeeder to help optimise pavement quality, with the positive paving results having been confirmed by the University of Twente, Netherlands. This body monitored the project from a scientific perspective and its equipment included RoadScan, the innovative temperature-measurement system from Vögele. Using a material feeder can
  • MTVs help transfer material efficiently
    June 20, 2016
    Mention the letters MTV and most people will think you’re referring to Music Television, the firm that revolutionised the music video. But in the road construction sector the letters have another meaning: Material Transfer Vehicle. Roadtec pioneered the MTV concept with its Shuttle Buggy, which it introduced in 1989. The concept was a novel one, providing a transition between the truck hauling the asphalt to the site and the asphalt paver. The idea of the machine was that it would provide a buffer system
  • Dynapac is broadening its range for asphalt paving
    April 1, 2014
    Atlas Copco’s Dynapac brand is launching new models aimed at the asphalt paving market - Mike Woof reports Atlas Copco’s Dynapac brand looks set to boost its worldwide presence in the road construction market, with new asphalt paving products forming a major segment of the firm’s improved portfolio. The launch of new pavers and an improved material feeder comes at a busy time for the Dynapac brand. When Dynapac was first acquired by Atlas Copco the business was left separate initially, however it has now