Skip to main content

Durable surface solution

Innovative spray pavers from Vögele have been used in Germany to rehabilitate a section of the A99 autobahn near Munich. In all, four SUPER 1800-2 pavers fitted with SprayJet Module were used to pave a thin, noise-reducing asphalt. overlay on spray seal on the A99 to the west of the Allach Tunnel. For pavement rehabilitation, this stretch of the busy orbital motorway near Munich could only be closed to traffic at night. The traffic volume on the A99 orbital motorway near Munich is 100,000-120,000 vehicles/d
February 22, 2012 Read time: 3 mins
Innovative spray pavers from 1194 Vögele have been used in Germany to rehabilitate a section of the A99 autobahn near Munich. In all, four SUPER 1800-2 pavers fitted with SprayJet Module were used to pave a thin, noise-reducing asphalt

overlay on spray seal on the A99 to the west of the Allach Tunnel. For pavement rehabilitation, this stretch of the busy orbital motorway near Munich could only be closed to traffic at night. The traffic volume on the A99 orbital motorway near Munich is 100,000-120,000 vehicles/day, which was why the work had to be carried out at night. Multiple construction jobs were carried out simultaneously to further reduce traffic disturbance, while night-time working was also used to improve the road's noise protection.

To the west of the tunnel, the old wearing course was replaced with a new thin overlay paved on spray seal, hot on hot. The contract for the rehabilitation work was awarded to Max Streicher from Deggendorf.

The section of road began about 30m inside the Allach Tunnel and extended some 600m in the direction of Salzburg and some 800m in the direction of Stuttgart. In the first night, two 2395 Wirtgen milling machines removed the old pavement to a depth of 70mm, while on the second night, the new 55mm binder course was placed. More than 30 light balloons illuminated the job site.

Four SUPER 1800-2 pavers fitted with SprayJet Modules worked in echelon. These applied the bitumen emulsion type and also placed the 15mm wearing course. Three of the pavers were equipped with AB500-2 extending screeds and operated in varying widths from 2.55-5m. The fourth paver used an AB600-2 extending screed set to a paving width of 3m. The result was a new, low-noise wearing course varying from 16-19m wide.

To deliver the necessary grade and slope control, the outermost pavers were equipped with multi-cell sonic sensors tracking the edges of the existing road, left and right. The two pavers following behind also used sonic sensors for referencing from the freshly paved strips. This repaved surface is expected to allow long wearing life and durability, as well as combining low noise performance with good skid resistance.

For more information on companies in this article

Related Content

  • Wirtgen SP 1500 dual paver solves four problems at once
    December 8, 2016
    Four job sites, four contractors, four German states, one paving method: Dual-layer concrete paving with the slipform paver SP 1500 from Wirtgen is on the road to success in Germany. Swayed by the numerous economic and technical advantages, more and more planning engineers are opting for this technology when rehabilitating concrete highways.
  • High performance, high mobility of wheeled pavers
    February 14, 2012
    New generation wheeled pavers aimed at use in territories such as the UK, Italy, South Africa and Southern Germany are now coming to market. Pavers in these countries are often expected to be driven from one part of a site to another or for short distances, which is why the additional mobility of the wheeled machine is preferred in many instances over similarly-sized tracked models. This preference for wheeled units comes in spite of the greater stability offered by tracked machines. BOMAG, Caterpillar and
  • Multiple milling machines removing surface
    April 24, 2019
    Milling subcontractor Pavement Recycling Systems removed thousands of tonnes of reclaimed asphalt pavement (RAP) from a runway at Oakland International Airport in California recently. The firm used a fleet of six Wirtgen W 210i cold milling machines to remove the asphalt in less than 60 hours from Runway 12-30, along the shore of San Francisco Bay. In total, 47,000tons of asphalt were milled within a 60-hour time frame, nonstop day and night, plus a single-shift second phase a week later. The firm start
  • Seal of approval
    August 2, 2012
    Timely maintenance using proven cost-effective methods can extend the life of a highway by many years as Patrick smith reports Highways are expensive assets to construct, and the wear and tear of modern traffic means that regular maintenance will delay costly repairs or in extreme cases reconstruction. There are a number of methods of carrying out such maintenance, and these include the use of slurry seals and micro-surfacing, which are cold mixed asphalt which is a mixture of graded aggregate, asphalt emul