Skip to main content

Durable surface solution

Innovative spray pavers from Vögele have been used in Germany to rehabilitate a section of the A99 autobahn near Munich. In all, four SUPER 1800-2 pavers fitted with SprayJet Module were used to pave a thin, noise-reducing asphalt. overlay on spray seal on the A99 to the west of the Allach Tunnel. For pavement rehabilitation, this stretch of the busy orbital motorway near Munich could only be closed to traffic at night. The traffic volume on the A99 orbital motorway near Munich is 100,000-120,000 vehicles/d
February 22, 2012 Read time: 3 mins
Innovative spray pavers from 1194 Vögele have been used in Germany to rehabilitate a section of the A99 autobahn near Munich. In all, four SUPER 1800-2 pavers fitted with SprayJet Module were used to pave a thin, noise-reducing asphalt

overlay on spray seal on the A99 to the west of the Allach Tunnel. For pavement rehabilitation, this stretch of the busy orbital motorway near Munich could only be closed to traffic at night. The traffic volume on the A99 orbital motorway near Munich is 100,000-120,000 vehicles/day, which was why the work had to be carried out at night. Multiple construction jobs were carried out simultaneously to further reduce traffic disturbance, while night-time working was also used to improve the road's noise protection.

To the west of the tunnel, the old wearing course was replaced with a new thin overlay paved on spray seal, hot on hot. The contract for the rehabilitation work was awarded to Max Streicher from Deggendorf.

The section of road began about 30m inside the Allach Tunnel and extended some 600m in the direction of Salzburg and some 800m in the direction of Stuttgart. In the first night, two 2395 Wirtgen milling machines removed the old pavement to a depth of 70mm, while on the second night, the new 55mm binder course was placed. More than 30 light balloons illuminated the job site.

Four SUPER 1800-2 pavers fitted with SprayJet Modules worked in echelon. These applied the bitumen emulsion type and also placed the 15mm wearing course. Three of the pavers were equipped with AB500-2 extending screeds and operated in varying widths from 2.55-5m. The fourth paver used an AB600-2 extending screed set to a paving width of 3m. The result was a new, low-noise wearing course varying from 16-19m wide.

To deliver the necessary grade and slope control, the outermost pavers were equipped with multi-cell sonic sensors tracking the edges of the existing road, left and right. The two pavers following behind also used sonic sensors for referencing from the freshly paved strips. This repaved surface is expected to allow long wearing life and durability, as well as combining low noise performance with good skid resistance.

For more information on companies in this article

Related Content

  • Vögele MT 3000-2 for Austria A2 motorway
    May 14, 2014
    Road construction work with moving traffic always represents a major challenge. This is especially true when only one lane can be closed, consequently leaving little space for working and manoeuvring. That was exactly the case for a rehabilitation project on the A2 motorway in Austria between Vienna and Graz near Schäffern. However, the job was further complicated by another factor: all access roads to the job site were roughly 1km apart. Ensuring an uninterrupted supply of mix to the paver under these
  • Cold recycling in Monsanto, Portugal
    November 24, 2021
    A key machine used for the cold recycling train was the new Wirtgen W 380 CR, which made its debut for Pragosa on this construction site.
  • Asphalt pavers in focus at major shows
    June 23, 2015
    Major manufacturers have unveiled new paving machines at key events in the US and Europe in recent months - Mike Woof reports The recent World of Asphalt and Intermat exhibitions have seen the introduction of several new asphalt paving machines. Major manufacturers were present at both events, with several new models being unveiled. The focus on World of Asphalt, held in the US city of Baltimore, was understandably on pavers for the North American and Latin American markets. Meanwhile new pavers on show at
  • Vögele launch sophisticated extending screeds
    January 6, 2017
    Vogele is presenting 11 world firsts in the field of pavers and extending screeds on at bauma 2013. The company’s AB 500 and AB 600 extending screeds are ideal for all manner of jobs requiring variability and adaptability. Featuring the variable single-tube telescoping system, the screeds cover a range of job applications with paving widths from 2m to 9.5m. The screeds feature a basic width of 2.55m and 3m and can be equipped with various compaction systems, depending on the paver model and application. The