Skip to main content

Cat paver helps ''safeguard Venice''

For centuries Venetians had given in to the Adriatic Sea, learning to celebrate its unique challenges rather than trying to hold back its tides, but that is changing. Built on an archipelago of 118 islands, with over 150 canals and over 400 bridges connecting the islands, visitors and residents to the old lagoon city travel only by water or on foot: it is considered Europe's largest car-free urban area. So the sight of a state-of-the-art Caterpillar AP655D asphalt paver is unusual, but it is assisting in a
July 23, 2012 Read time: 3 mins
The new Cat AP655D paver is used for construction of the lean concrete binding layer, with a thickness of approximately 8cm
For centuries Venetians had given in to the Adriatic Sea, learning to celebrate its unique challenges rather than trying to hold back its tides, but that is changing.

Built on an archipelago of 118 islands, with over 150 canals and over 400 bridges connecting the islands, visitors and residents to the old lagoon city travel only by water or on foot: it is considered Europe's largest car-free urban area.

So the sight of a state-of-the-art 178 Caterpillar AP655D asphalt paver is unusual, but it is assisting in a bid to safeguard the historic city for the 20 million visitors that navigate its waterways each year.

Venice has been sinking, with nearly 280mm lost in the last century, and today it experiences high tide events with a frequency eight times more than in the early 1900s. Flood tides especially threaten the city throughout the winter months and, as a result, ground floor structures are no longer habitable throughout Venice.

Safeguarding Venice is carried out by the Ministry of Infrastructure-Venice Water Authority through a consortium of Italian engineering and construction companies. In 2003, the consortium (Consorzio Venezia Nuova) started what many say is the largest public works project in Italian history. Modulo Sperimentale Elettromeccanico (Electromechanical Experimental Module or MoSE) is an ambitious project of 78 inflatable mobile flood barriers that will temporarily separate Venice from the Adriatic Sea during exceptional high-tide events. Compressed air will empty water to raise the gates, blocking incoming seawater.

Three separate inlet gate locations will be constructed, and when combined with 45km of defences previously installed along the coastline, these gates will allow even greater flexibility and control.

Temporary construction platforms are being built at the inlet sites to minimise land use; enable the transport of equipment and materials by sea; allow for dry storage, and facilitate construction and launching of the structural elements (caissons) for each row of gates. One such temporary prefabrication is currently under construction for the gates at Malamocco and Lido San Nicoló.

A new Cat AP655D with steel track undercarriage, one of the largest asphalt pavers in the Caterpillar paver line, is helping to pave each of its 18 plots, some 130,000m² in total. Each prefabricated plot needs to be capable of supporting the weight of the concrete structures, some 25m long and 15m high.

"To ensure correct construction of these large concrete elements, and avoid possible differential settlements at their base during construction, it was essential for the support surfaces of the structures to be exceptionally sound and comply with extremely precise levelling tolerances," explains Enrico Pellegrini, site manager of Grandi Lavori FINCOSIT. "This is why we decided to use the new Cat AP655D paver for construction of the lean concrete binding layer, with a thickness of approximately 8 cm." Fourteen plots have been constructed totalling 35,000m² of material, with an average daily production of approximately 2,500m².

Construction of the caissons will begin after the plots are paved, and in about 12-14 months, the Cat AP655D paver will again be put to use paving the entire area with a cement-stabilised material. The MoSE project is scheduled for completion in 2012.

The new AP655D has an operating weight of 19,165kg, and competes in the 18-19tonne major class size in EAME (Europe, Africa and the Middle East). Its versatility is said to lie in its two proven undercarriage systems, the Mobil-trac System (MTS rubber track undercarriage) or steel track undercarriage configurations. A Cat C6.6 turbocharged six-cylinder diesel engine delivers 129 kw of power and features the company's proven ACERT Technology.

For more information on companies in this article

Related Content

  • Longer lasting road surfaces with advanced asphalt paving
    February 20, 2012
    Contractors face an array of sophisticated paving technologies, Mike Woof reports. Asphalt paving technology continues to advance as manufacturers develop more efficient and reliable equipment. Paving techniques are also improving, while new polymer modified bitumen materials and recycling methodologies further increase the range of road surfacing options available to the client and contractor.
  • Universal concrete plant saves time and money
    February 29, 2012
    An Astec Universal concrete plant is said to be proving a real time and money saver for APAC Tennessee, thanks to its fast set-up and reduced cement demand. In March 2011, Astec, of Chattanooga, Tennessee, USA, shipped a new Universal concrete plant to the APAC Tennessee site on President's Island in Memphis, which is central between two APAC projects: a Memphis Airport runway project and an upcoming Tennessee Department of Transportation (TDOT) ramp reconstruction job.
  • EDGE Innovate to launch the new MC1400 handler at Hillhead
    June 17, 2016
    EDGE Innovate, a mobile material handling and recycling equipment manufacturer, is to premier its MC1400 track material classifier at the UK’s Hillhead 2016 exhibition in June. The MC1400 will be showcased at the UK's biggest live demonstration exhibition alongside EDGE Innovate’s TRM516 mobile trommel and Slayer XL slow speed shredder. The biennial Hillhead event attracts up to 17,000 visitors with more than 450 exhibiting companies already confirmed for the 2016 event. EDGE Innovate says its new MC
  • Presidio Parkway: the Golden Gate Bridge’s new southern approach road
    May 29, 2013
    Work on the Presidio Parkway, a new breathtaking and eco-friendly southern approach road to San Francisco’s Golden Gate Bridge, has entered its crucial second and final phase. As Guy Woodford reports, the vital US$1 billion project has overcome legal as well as environmental challenges to stay on course for its expected 2016 completion Just after 9pm on Friday April 27, 2012 a large public crowd looked on excitedly as a fleet of more than 40 R&L Brosamer and Ferma Corporation deployed hydraulic demolition h