Skip to main content

Nynas and Shell in Hanson UK bio-binder trial

Hanson UK is using Nynas’s biogenic binder Nypol RE in one asphalt mixture and Shell’s new bio-component binder Cariphalte CarbonSink in the second mix.
By David Arminas March 6, 2023 Read time: 3 mins
Natural biogenic material absorbs and stores CO2, which is then ‘locked’ into the bio-component binders (bio-binders)

Hanson UK is trialling for the first time its low-carbon CarbonLock asphalt containing polymer modified bitumen (PMB) bio-binders on England’s strategic road network.

The trial, in partnership with England’s road agency National Highways, involves resurfacing the A30 Cutteridge to Alphington eastbound scheme near Exeter in southwest England.

Two types of binder are being used in asphalt mixes, according to Hanson UK, a supplier of heavy building materials to the UK construction industry and part of Heidelberg Materials. The first trial includes Nynas’s biogenic binder Nypol RE and the second trial uses the same asphalt mixture but includes Shell’s new bio-component binder Cariphalte CarbonSink.

The work is being carried out as part of its pavement category management framework agreement with National Highways.

Both asphalts were produced at Hanson’s Hingston Down plant and laid by Hanson Contracting. Each trial comprised a 40mm thickness surface course with 53 PSV aggregates for around 500m of both lanes of the eastbound carriageway.

Natural biogenic material absorbs and stores CO2, which is then ‘locked’ into the bio-component binders (bio-binders). The CO2 is not released back into the atmosphere, even when the asphalt is recycled.

In addition, the PMB binder used in both trials is expected to enhance durability and further extend the life of the asphalt, thus reducing the frequency of maintenance interventions, explains Adrian Hadley, technical head for asphalt and aggregate at Hanson UK. “We are committed to working with our clients to help them meet their net zero objectives and these trials are an excellent example of this.”

The work was coordinated by Atkins as part of the National Highways research project Future Asphalt Surface Course Linking to NH Net Zero under SPaTS 2. The performance of the two trial sections will be closely monitored to see how they compare with ‘standard’ PMB asphalt used elsewhere on the project.

An assessor from the British Board of Agrément (BBA) was in attendance when the asphalt was laid. The material is now undergoing a programme of in-house testing and monitoring with the intention of it being included within Hanson’s BBA HAPAS certified products.

“These trials are part of our feasibility study and whole-life benefits analysis of emerging low carbon technologies,” said Umesh Parajuli of the pavements team in the Safety Engineering and Standards Division, National Highways. “It will help us meet our 2040 net zero carbon deadline for construction and maintenance activities.”

National Highways, in partnership with Atkins, will monitor the performance of both sections and use the results of extensive laboratory testing carried out at Nottingham University to review whole-life carbon reduction with asphalt surfacing.

“We hope this trial containing PMB bio-binders will help to bring innovative technology into our specification,” said Parajuli.

National Highways is the wholly government-owned company responsible for modernising, maintaining and operating England’s motorways and major A roads – also known as the strategic road network (SRN) comprising 7,240km of motorways and major A roads.

For more information on companies in this article

Related Content

  • Digital initiative for roads and bridges in Texas
    July 22, 2022
    A new digital initiative for roads and bridges in Texas will optimise management.
  • IRF World Congress: moving ahead
    October 18, 2024
    On the last day of the three-day IRF World Congress in Istanbul, attendees heard what can work best, what can be improved and what the future might hold for those pursuing sustainable goals. David Arminas reports.
  • Highways England to launch tender
    May 24, 2021
    Highways England is to launch a tender for road maintenance works.
  • Bitumen additives raise environmental questions
    February 14, 2012
    New products, including additives, are coming onto the market to help reduce the cost of producing bitumen. Patrick smith reports. According to Eng. Paolo Visconti of Iterchimica, environmental issues and the health and safety of operators of manufacturing plants and workers laying bituminous mixes have raised long debates on the possible harmfulness of fumes which are emitted when heating these mixes at the temperatures (160-180°C) required for their production. "If, on the one hand, the effects on operato