Skip to main content

Paving tight corners on a racetrack

Vögele SUPER 1303-3i pavers have been used with great success on a challenging job site in Hemer, in Germany’s North-Rhine Westphalia. The machines were used in the construction of a new karting track. The contractor employed Vögele equipment for this project, paving tight bends over a length of 391.5m.
May 12, 2021 Read time: 3 mins
From above, the track shows how manoeuvrable the paver had to be

The track was built at the new headquarters of a global market leader for electric and petrol-driven go-karts. As a result, the quality of the track had to be first rate. This made the Hemer jobsite at the headquarters of RiMO Germany a serious challenge.

The work was handled by road contractor Ossenberg Aufbereitung, Straßen- und Tiefbau, using two of its Vögele SUPER 1303-3i wheeled pavers. Seven hairpin bends with a crossfall of up to 20% and a chicane resulted in a circuit in the northern area of Sauerland that demands skill from those driving the go-karts. Although the course has  been designed primarily for testing go-karts, its use is also available to locals as a leisure facility.

The track varies in width from 5.2-9.5m. At the widest points, the paving team also used a Vögele SUPER 1803-2 Universal Class paver. A key factor in achieving a quality result was the use of a wheeled machine for the tight corners.

Wheeled pavers have advantages when paving tight bends as they can steer with precision and the 6x4 drive also helps to maximise grip. The Vögele machine runs on two pneumatic rear tyres and four front wheels mounted on bogies, a layout that also copes with surface irregularities. The Pivot Steer function on the Vögele wheeled machines played an important role in achieving accurate paving on the tight curves. The steering brake automatically brakes the rear wheel on the inside of the bend hydraulically. The system helps to draw the machine round the bend, allowing much tighter turning circles. The system is useful for paving on cramped jobsites such as inner-city building projects as well as racing circuits.

The Vögele machine was able to cope with the tight corners for the track
The Vögele machine was able to cope with the tight corners for the track

Paving was performed hot-to-hot to maximise quality. This is because the more bends a track has, the greater the benefit of the smallest possible pave width. This ensures that the auger always transfers the right quantity of material to the full width being paved, even with a series of left- and right-hand bends as well as tight curves. This delivered a track that met specifications across the full pave width. In the process, Extending Screed AB 340 TV provided quality surfaces, as well as a high degree of evenness, ensuring that go-kart drivers will not lose contact with the ground in future.

Supplying mix on the jobsite was a challenge: it was impossible for large trucks to drive around on the site, so a Vögele MT 3000-2i Offset material feeder was positioned close to the entrance where it was able to receive material from the mix truck. As soon as the two SUPER 1303-3i machines were working within range of the MT 3000-2i Offset, the material feeder used its pivoting conveyor to transfer mix to the paver hoppers. At all other points, the asphalt was transferred to wheeled loaders which then transported it to the pavers.

For more information on companies in this article

Related Content

  • Vögele is exhibiting advanced pavers at Conexpo
    January 6, 2017
    A key launch at Conexpo for Vögele is the firm’s Vision 5200-2i paver, which is designed for the North American market for asphalt pavers and features the AB 600 TV screed to compete in the 3m class. The Vision 5200-2i paver suits the needs of US customers, while the machine also has an advanced, low emission diesel engine that meets the latest requirements and can also be used with new generation machine control technology. In addition, Vögele is introducing its highly sophisticated Super 2100-3i asphalt p
  • New asphalt paving innovations from around the globe
    January 19, 2018
    Asphalt paving equipment manufacturers from around the globe are rolling out new and improved machines - Mike Woof writes The pace of development within asphalt paving technology is quick, with new machines being unveiled all around the world. Machine manufacturers in Europe, China and Japan have been re ning and developing their technologies, which are aimed at differing global markets.
  • In the fast lane at Indian F1 track
    June 21, 2012
    India’s new Formula 1 motor racing circuit, with its tight construction tolerances, demands considerable driving skill. More than 500 million people worldwide watched the first Formula 1 motor race in India's history. The drivers were thrilled by the new asphalt circuit with its numerous bends and the peripheral area around the new race track at Greater Noida near the capital New Delhi, which were built by machinery from German company Vögele (a member of the Wirtgen Group). Working with four Super 1800-
  • Paving a new racing circuit
    February 2, 2022
    The use of reduced temperature asphalt in a road construction project in Germany has helped to lower emissions