Skip to main content

Is Intelligent Compaction the future of density measurement?

Research in the US has shown that using Intelligent Compaction (IC) for quality control purposes can lead to longer-lasting pavements and therefore lower whole life costs. Now the major roller manufacturers are investing heavily in developing new technologies that will meet emerging specifications in the States. “It may take five to ten years but I think that IC will be widely used for both soils, aggregate base and asphalt pavement materials in the US,” said Bob Horan, senior regional engineer at the Asph
June 18, 2012 Read time: 3 mins
Research in the US has shown that using Intelligent Compaction (IC) for quality control purposes can lead to longer-lasting pavements and therefore lower whole life costs. Now the major roller manufacturers are investing heavily in developing new technologies that will meet emerging specifications in the States.

“It may take five to ten years but I think that IC will be widely used for both soils, aggregate base and asphalt pavement materials in the US,” said Bob Horan, senior regional engineer at the Asphalt Institute.  “All of the major roller suppliers already have or are rapidly developing IC technology, which tells me that they think it will be widely accepted in the future.”

Horan, with George Chan and Qinwu Xu of  the 5943 Transtec Group and Victor Gallivan of the 2410 Federal Highway Administration, published a paper in March this year that details how IC can improve the quality control of hot rolled asphalt. The main benefits they identify were: it produces a more uniform density of pavement; it identifies soft spots in underlying materials; and it provides 100% real-time coverage – rather than spot tests from samples taken after the pavement has been laid.

An IC roller is a vibratory roller that measures the stiffness of the material it is compacting as it rolls, adjusting itself as required to compact the material more or less. They have been used for soil compaction in Europe and Japan for years but in the US the Federal Highway Authority has set down a definition of what an IC roller is. Currently only three manufacturers machines meet those criteria.

The measurement methodologies and terminologies still vary from supplier to supplier, with the generic term being Intelligent Compaction Measurement Value (ICMV). But Horan believes that there will be moves to standardise the ICMVs.

The paper by Horan and others comes out of a three-year research programme called the Intelligent Compaction Pooled Fund (ICPF), which was completed in July of last year.  The ICPF found that while the ICMV values for granular soil and aggregate base materials correlated reasonably well with density values, those for cohesive soils and asphalt did not.

“In order for IC to be used for QA (acceptance) testing, a good correlation between ICMV and density must be established,” said Horan.  “It is likely that QA will come sooner for granular soils and aggregate base materials.”

The next step will be to run demonstration projects where IC is used for Quality Control purposes. “Many agencies are discussing setting up one or two 'pilot' projects where contractors are required to use IC technology for QC purposes,” said Horan.  “Much will be learned about how to move forward with implementation on those projects”.
  • TRB Paper Number: 12-0916 “Implementing Quality Control of Hot Mix Asphalt Paving Using Intelligent Compaction Technology”
  • FHWA/Transportation Pooled Fund (TPF) No. 954 “Accelerated Implementation of Intelligent Compaction Technology for Embankment Subgrade Soils, Aggregate Base, and Asphalt Pavement Materials”

For more information on companies in this article

Related Content

  • Africa’s road builders need a reliable supply of good-quality bitumen
    May 8, 2015
    Crying out for consistency Getting hold of the right product, or any product at all, is often the challenge, as delegates to the Argus Africa Bitumen conference heard Many parts of Africa have ambitious road building plans for the next few decades. But clients and contractors are facing problems with the quality and supply of bitumen, delegates at the Argus Africa Bitumen conference were told. If there was one overriding message to come out of the conference, held in Dar Es Salaam, Tanzania in Feb
  • DenimoTech focuses on today's challenges
    November 27, 2012
    Empty environmental commitments from governments, falling bitumen quality and the impact of the economic crisis - DenimoTech asked some of its global distributors about the challenges of today’s markets - Kristina Smith was there to listen in Competition from Chinese manufacturers; highways abandoned half-built; the worst year for road building in the last 20 years. These are challenging times for DenimoTech’s distributors whose goal is to sell the firm’s bitumen emulsion and polymer modified bitumen plants
  • Bridge inspection: destructive versus non-destructive methods
    January 6, 2015
    Tens of thousands of bridges in the United States are in desperate need of repair. But where to begin analysing their deteriorating state? Roger Roberts* investigates tips and techniques for ensuring bridge safety The average age of America’s more than 600,000 crumbling bridges is 42 years – many are 60 to 80 years old. The situation is dire, with many described as functionally obsolete, according to the American Society of Civil Engineers’ latest edition of its Report Card for America’s Infrastructure.
  • Recycled asphalt innovations prove cost benefit
    November 5, 2012
    New technologies allow efficient use of recycled asphalt - Mike Woof writes The Eurobitume/Euroasphalt 2012 event in Istanbul earlier this year proved an important event with regard to asphalt recycling innovations. Key developments in this technology were announced, particularly in the field of asphalt production. One of the notable papers came from E-MAK, part of the Turkish Simge Group, which focused on its RATEK system. This technology is designed to use recycled asphalt and can produce greater throughp