Skip to main content

Is Intelligent Compaction the future of density measurement?

Research in the US has shown that using Intelligent Compaction (IC) for quality control purposes can lead to longer-lasting pavements and therefore lower whole life costs. Now the major roller manufacturers are investing heavily in developing new technologies that will meet emerging specifications in the States. “It may take five to ten years but I think that IC will be widely used for both soils, aggregate base and asphalt pavement materials in the US,” said Bob Horan, senior regional engineer at the Asph
June 18, 2012 Read time: 3 mins
Research in the US has shown that using Intelligent Compaction (IC) for quality control purposes can lead to longer-lasting pavements and therefore lower whole life costs. Now the major roller manufacturers are investing heavily in developing new technologies that will meet emerging specifications in the States.

“It may take five to ten years but I think that IC will be widely used for both soils, aggregate base and asphalt pavement materials in the US,” said Bob Horan, senior regional engineer at the Asphalt Institute.  “All of the major roller suppliers already have or are rapidly developing IC technology, which tells me that they think it will be widely accepted in the future.”

Horan, with George Chan and Qinwu Xu of  the 5943 Transtec Group and Victor Gallivan of the 2410 Federal Highway Administration, published a paper in March this year that details how IC can improve the quality control of hot rolled asphalt. The main benefits they identify were: it produces a more uniform density of pavement; it identifies soft spots in underlying materials; and it provides 100% real-time coverage – rather than spot tests from samples taken after the pavement has been laid.

An IC roller is a vibratory roller that measures the stiffness of the material it is compacting as it rolls, adjusting itself as required to compact the material more or less. They have been used for soil compaction in Europe and Japan for years but in the US the Federal Highway Authority has set down a definition of what an IC roller is. Currently only three manufacturers machines meet those criteria.

The measurement methodologies and terminologies still vary from supplier to supplier, with the generic term being Intelligent Compaction Measurement Value (ICMV). But Horan believes that there will be moves to standardise the ICMVs.

The paper by Horan and others comes out of a three-year research programme called the Intelligent Compaction Pooled Fund (ICPF), which was completed in July of last year.  The ICPF found that while the ICMV values for granular soil and aggregate base materials correlated reasonably well with density values, those for cohesive soils and asphalt did not.

“In order for IC to be used for QA (acceptance) testing, a good correlation between ICMV and density must be established,” said Horan.  “It is likely that QA will come sooner for granular soils and aggregate base materials.”

The next step will be to run demonstration projects where IC is used for Quality Control purposes. “Many agencies are discussing setting up one or two 'pilot' projects where contractors are required to use IC technology for QC purposes,” said Horan.  “Much will be learned about how to move forward with implementation on those projects”.
  • TRB Paper Number: 12-0916 “Implementing Quality Control of Hot Mix Asphalt Paving Using Intelligent Compaction Technology”
  • FHWA/Transportation Pooled Fund (TPF) No. 954 “Accelerated Implementation of Intelligent Compaction Technology for Embankment Subgrade Soils, Aggregate Base, and Asphalt Pavement Materials”

For more information on companies in this article

Related Content

  • Smart intelligent compaction system from Dynapac
    April 2, 2024
    Dynapac is making an important introduction to its asphalt compaction line in the shape of its innovative Seismic technology. First developed for use in soil compaction, the resonant frequency, self-sensing Seismic system is now available as an option for the more complex asphalt compaction segment. A spokesperson for Dynapac said, “It was more complicated and took five years of R&D and needed a lot of testing.”
  • Climate resiliency: beyond design and construction
    July 18, 2023
    By Zeev Halber, CEO of AnyWay Solutions
  • Dual layer, hot to hot paving at German airport
    August 18, 2015
    An airport in Germany has seen the use of very innovative asphalt paving techniques, with the use of dual-layer, hot-to-hot working. The method was used to meet a very tight schedule for the runway rebuilding work, while also delivering the high quality required. Two InLine Pave trains from Vögele were used at Rostock-Laage Airport to lay a new surface and binder course. The operation was innovative as the process used both hot-to-hot, echelon paving as well as dual layer, hot-on-hot working. Using this
  • Philipp Swarovski lays down the marker
    June 10, 2019
    Swarco’s chief operating officer Philipp Swarovski shares his thoughts on highway safety and infrastructure in an age of uncertain future needs. David Arminas reports It was in Austria in 1969 when Manfred Swarovski opened his first glass bead factory. Five years later, operations started in the US. As the years rolled by there followed acquisitions and expansion of manufacturing facilities as well as a shift into intelligent transportation systems globally. Fast forward to 2019 and the family compan