Skip to main content

Is Intelligent Compaction the future of density measurement?

Research in the US has shown that using Intelligent Compaction (IC) for quality control purposes can lead to longer-lasting pavements and therefore lower whole life costs. Now the major roller manufacturers are investing heavily in developing new technologies that will meet emerging specifications in the States. “It may take five to ten years but I think that IC will be widely used for both soils, aggregate base and asphalt pavement materials in the US,” said Bob Horan, senior regional engineer at the Asph
June 18, 2012 Read time: 3 mins
Research in the US has shown that using Intelligent Compaction (IC) for quality control purposes can lead to longer-lasting pavements and therefore lower whole life costs. Now the major roller manufacturers are investing heavily in developing new technologies that will meet emerging specifications in the States.

“It may take five to ten years but I think that IC will be widely used for both soils, aggregate base and asphalt pavement materials in the US,” said Bob Horan, senior regional engineer at the Asphalt Institute.  “All of the major roller suppliers already have or are rapidly developing IC technology, which tells me that they think it will be widely accepted in the future.”

Horan, with George Chan and Qinwu Xu of  the 5943 Transtec Group and Victor Gallivan of the 2410 Federal Highway Administration, published a paper in March this year that details how IC can improve the quality control of hot rolled asphalt. The main benefits they identify were: it produces a more uniform density of pavement; it identifies soft spots in underlying materials; and it provides 100% real-time coverage – rather than spot tests from samples taken after the pavement has been laid.

An IC roller is a vibratory roller that measures the stiffness of the material it is compacting as it rolls, adjusting itself as required to compact the material more or less. They have been used for soil compaction in Europe and Japan for years but in the US the Federal Highway Authority has set down a definition of what an IC roller is. Currently only three manufacturers machines meet those criteria.

The measurement methodologies and terminologies still vary from supplier to supplier, with the generic term being Intelligent Compaction Measurement Value (ICMV). But Horan believes that there will be moves to standardise the ICMVs.

The paper by Horan and others comes out of a three-year research programme called the Intelligent Compaction Pooled Fund (ICPF), which was completed in July of last year.  The ICPF found that while the ICMV values for granular soil and aggregate base materials correlated reasonably well with density values, those for cohesive soils and asphalt did not.

“In order for IC to be used for QA (acceptance) testing, a good correlation between ICMV and density must be established,” said Horan.  “It is likely that QA will come sooner for granular soils and aggregate base materials.”

The next step will be to run demonstration projects where IC is used for Quality Control purposes. “Many agencies are discussing setting up one or two 'pilot' projects where contractors are required to use IC technology for QC purposes,” said Horan.  “Much will be learned about how to move forward with implementation on those projects”.
  • TRB Paper Number: 12-0916 “Implementing Quality Control of Hot Mix Asphalt Paving Using Intelligent Compaction Technology”
  • FHWA/Transportation Pooled Fund (TPF) No. 954 “Accelerated Implementation of Intelligent Compaction Technology for Embankment Subgrade Soils, Aggregate Base, and Asphalt Pavement Materials”

For more information on companies in this article

Related Content

  • New racetrack benefits from new technology
    December 3, 2014
    The use of new technology has helped pave the way for a new US racetrack Saving construction costs and meeting tight tolerances, sophisticated technology has helped deliver a quality racetrack surface within tight time constraints. The National Corvette Museum (NCM) in Bowling Green, Kentucky, lies close to Interstate 65 and now features a brand new racetrack, constructed with the assistance of the latest machine control technologies.
  • Efficient, accurate asphalt compaction technology
    February 14, 2012
    The efficiency of asphalt compaction performance has improved immeasurably in recent years with the development of more effective equipment. Manufacturers have honed the designs of the machines, making them easier and more comfortable to operate, improving visibility and also tackling issues such as maintenance downtime by making the equipment more reliable and quicker to service. However one of the biggest advances in compaction performance has come not from the machines, but from the control and measur
  • Balanced Mix Design in the US could revolutionise pavement design and testing
    April 30, 2018
    Roads in the US keep failing so the Federal Highways Authority is proposing a new approach to mix design, but what does this mean for tests and testing? - Kristina Smith reports How do you test an asphalt mix for rutting? In the US, the answer could be any one of several tests, depending on which State you are in: Asphalt Pavement Analyser, Flow Number, Hamburg Wheel Tracking Test, Superpave Shear Test or Triaxial Stress Sweep Test. But that could all change. The Federal Highways Agency (FHWA), part of
  • Bitumen trade bodies lead the carbon charge
    October 18, 2024
    On either side of the Atlantic, bitumen, asphalt and paving trade bodies are pushing their members to cut more carbon associated with their paving activities. Kristina Smith reports.