Skip to main content

Aggregate Industries launches Automated Inspection and Testing

With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members. AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.
May 15, 2018 Read time: 2 mins
The paving zone: a hazardous area just got safer, says Aggregate Industries
With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members.


AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.

This will minimise the risk to employees during pavement construction by replacing the need for a human technician to carry out the highly dangerous task of data capture, explains Neil Leake, national technical manager at 2297 Aggregate Industries. “Traditionally, the road surfacing process requires at least one technician with each surfacing gang, working manually to gather and record data on everything from material temperatures to ride profile,” says Leake.

“During this task, technicians are not only exposed to the dangers of working in close proximity to live traffic and construction vehicles but also face a myriad of other risks including lone working and hot material interface.”

Extensive trials, he says, have proved that it has made the road surfacing process infinitely safer. Pavers and rollers can be linked together to manage the compaction process by recording the rolling temperature and the number of passes.

At the same time, it will also go a long way in plugging the industry-wide skills shortage, as it means data capture operatives can now be redeployed to other contracting areas in urgent need of skilled staff.

Meanwhile, the final element of the AIT procedure is surface texture and rolling straight edge testing of the finished pavement. Laser scanning and video recording can now be completed with improved accuracy and without the need for a human technician, meaning zero risk to employees.

“We are now using it on a number of contracts and have seen marked improvements in safety across the board. Importantly it provides enhanced  asset management data for our customers that also meets Building Information Management (BIM) compliance.”

For more information on companies in this article

Related Content

  • The Road Ahead
    August 5, 2020
    According to recent figures, there are over 560,000 potholes that pose a risk of damage to vehicles in the UK alone, and the situation is similar in countries across the globe.
  • CECE 2018 conference Rome: the sector powers up for digitisation
    March 20, 2019
    Getting the human-machine interface for equipment automation right is a lot trickier than expected. David Arminas reports from the CECE conference in Rome For many contractors, digitisation is key for improving on-site operational efficiency. But it may be time to take stock of progress and examine what does and doesn’t work. That is not to say that the anchors should be thrown out to halt development. Far from it. In the past eight months, the CECE - Committee for European Construction Equipment – led
  • SICK launches 3D TIC502 LiDAR sensor system for traffic management
    May 18, 2018
    Sick says that its latest TIC502 twin LiDAR sensor system has high all-weather capability between -40OC and +60OC. The TIC502 incorporates vehicle speed detection with 3D profiling and counting of fast-lane, free flowing and static traffic to facilitate toll charge assessment. It can also be integrated with additional 2D LiDAR sensors to count axles for complete traffic profiling and assessment in a single system, according to the company that was set up in 1946 by optical engineer Erwin Sick in Waldkir
  • Super paving with Aggregate Industries’ SuperThin
    February 21, 2019
    Aggregate Industries’ contracting division recently laid a total of 1,800 tonnes of an ultra-low noise asphalt at Brampton Hut Services in Huntingdon in one weekend. Section 1 of Highways England’s A14 Cambridge-to-Huntingdon Improvement Scheme will see 21km of the road upgraded to three lanes in each direction and is expected to cut journey times by up to 20 minutes. The pavement works at Brampton Hut motorway services specified minimum sound level requirements of -7.5db (A). The limits are designed