Skip to main content

Aggregate Industries launches Automated Inspection and Testing

With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members. AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.
May 15, 2018 Read time: 2 mins
The paving zone: a hazardous area just got safer, says Aggregate Industries
With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members.


AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.

This will minimise the risk to employees during pavement construction by replacing the need for a human technician to carry out the highly dangerous task of data capture, explains Neil Leake, national technical manager at 2297 Aggregate Industries. “Traditionally, the road surfacing process requires at least one technician with each surfacing gang, working manually to gather and record data on everything from material temperatures to ride profile,” says Leake.

“During this task, technicians are not only exposed to the dangers of working in close proximity to live traffic and construction vehicles but also face a myriad of other risks including lone working and hot material interface.”

Extensive trials, he says, have proved that it has made the road surfacing process infinitely safer. Pavers and rollers can be linked together to manage the compaction process by recording the rolling temperature and the number of passes.

At the same time, it will also go a long way in plugging the industry-wide skills shortage, as it means data capture operatives can now be redeployed to other contracting areas in urgent need of skilled staff.

Meanwhile, the final element of the AIT procedure is surface texture and rolling straight edge testing of the finished pavement. Laser scanning and video recording can now be completed with improved accuracy and without the need for a human technician, meaning zero risk to employees.

“We are now using it on a number of contracts and have seen marked improvements in safety across the board. Importantly it provides enhanced  asset management data for our customers that also meets Building Information Management (BIM) compliance.”

For more information on companies in this article

Related Content

  • Smartphone solutions assure paving quality at a lofty height
    April 1, 2022
    Road construction project with digital documentation and temperature monitoring by Vögele
  • Innovative testing boosts pavement quality
    February 16, 2012
    Innovative materials testing technology will allow the road sector to boost pavement quality, Mike Woof and Patrick Smith report. With billions being spent on highway construction worldwide, governments are looking to make sure their investments last as long as possible.
  • Aggregate data aids hot mix asphalt production
    July 4, 2012
    Hot-mix asphalt (HMA) is produced at specialised facilities where various mixtures of aggregate are heated and dried, combined with liquid asphalt cement (also known as bitumen), and either stored in insulated silos or loaded into trucks and transported to a job site. Aggregate heating and drying is accomplished with various types of dryers, depending on whether a batch or continuous process is used. The continuous mix process uses aggregate drum dryers, designed to heat and dry measured quantities of grave
  • Aggregate Industries Lytag concrete reduces weight of Acton Bridge
    August 10, 2018
    The 84-year-old Acton Swing Bridge in the UK recently underwent a major renovation that included the use of Aggregates Industries’ Lytag lightweight concrete. The bridge - cared for by the Canal & River Trust, a charity operating in England and Wales - carries the busy A49 road over the River Weaver Navigation canal, near Cheshire in England. The €1.7 million complete refurbishment included strengthening the underside of the bridge as well as improvements to its appearance. Core to the project’s success