Skip to main content

Aggregate Industries launches Automated Inspection and Testing

With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members. AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.
May 15, 2018 Read time: 2 mins
The paving zone: a hazardous area just got safer, says Aggregate Industries
With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members.


AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.

This will minimise the risk to employees during pavement construction by replacing the need for a human technician to carry out the highly dangerous task of data capture, explains Neil Leake, national technical manager at 2297 Aggregate Industries. “Traditionally, the road surfacing process requires at least one technician with each surfacing gang, working manually to gather and record data on everything from material temperatures to ride profile,” says Leake.

“During this task, technicians are not only exposed to the dangers of working in close proximity to live traffic and construction vehicles but also face a myriad of other risks including lone working and hot material interface.”

Extensive trials, he says, have proved that it has made the road surfacing process infinitely safer. Pavers and rollers can be linked together to manage the compaction process by recording the rolling temperature and the number of passes.

At the same time, it will also go a long way in plugging the industry-wide skills shortage, as it means data capture operatives can now be redeployed to other contracting areas in urgent need of skilled staff.

Meanwhile, the final element of the AIT procedure is surface texture and rolling straight edge testing of the finished pavement. Laser scanning and video recording can now be completed with improved accuracy and without the need for a human technician, meaning zero risk to employees.

“We are now using it on a number of contracts and have seen marked improvements in safety across the board. Importantly it provides enhanced  asset management data for our customers that also meets Building Information Management (BIM) compliance.”

For more information on companies in this article

Related Content

  • Highway design software developments
    February 21, 2012
    New advanced software is being released for use by those involved in highway design as Adrian Greeman reports. The growing importance of BIM, building or project information modelling, as a design and construction process, and not just 3D modelling, is the driving force for the latest 2012 versions of Autodesk's comprehensive range of software for civil engineers. This is reflected in a new packaging of its various software tools into suites (along the lines of Microsoft's office suites) tailored to variou
  • A vision of roads
    September 3, 2012
    By 2040 European roads could be built differently, and hopefully be safer, according to the EU research programme NR2C
  • Bentley Systems is advancing construction software technology
    January 15, 2016
    Bentley Systems has unveiled a wealth of new construction software technologies that can help optimise the progression of road projects - Mike Woof writes A host of new tools and software developments from Bentley Systems will help designers and construction firms deliver projects more quickly and efficiently. Senior vice president for Bentley Systems is Bhupinder Singh and he explained, “Our users are using more software and more devices than ever before and they’re creating more data.” He said that
  • Wirtgen’s TCM 180i texture curing machine boosts concrete quality
    November 28, 2016
    Writgen says that its TCM 180i texture curing unit further improves pavement quality achieved with Wirtgen slipform equipment. Its modular design permits working widths between 4-18 m. Writgen says that a new engine unit means the 180i has the most eco-friendly engine technology in compliance with emission level EU Stage 4/US Tier 4 Final.