Skip to main content

Aggregate Industries launches Automated Inspection and Testing

With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members. AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.
May 15, 2018 Read time: 2 mins
The paving zone: a hazardous area just got safer, says Aggregate Industries
With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members.


AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.

This will minimise the risk to employees during pavement construction by replacing the need for a human technician to carry out the highly dangerous task of data capture, explains Neil Leake, national technical manager at 2297 Aggregate Industries. “Traditionally, the road surfacing process requires at least one technician with each surfacing gang, working manually to gather and record data on everything from material temperatures to ride profile,” says Leake.

“During this task, technicians are not only exposed to the dangers of working in close proximity to live traffic and construction vehicles but also face a myriad of other risks including lone working and hot material interface.”

Extensive trials, he says, have proved that it has made the road surfacing process infinitely safer. Pavers and rollers can be linked together to manage the compaction process by recording the rolling temperature and the number of passes.

At the same time, it will also go a long way in plugging the industry-wide skills shortage, as it means data capture operatives can now be redeployed to other contracting areas in urgent need of skilled staff.

Meanwhile, the final element of the AIT procedure is surface texture and rolling straight edge testing of the finished pavement. Laser scanning and video recording can now be completed with improved accuracy and without the need for a human technician, meaning zero risk to employees.

“We are now using it on a number of contracts and have seen marked improvements in safety across the board. Importantly it provides enhanced  asset management data for our customers that also meets Building Information Management (BIM) compliance.”

For more information on companies in this article

Related Content

  • U.S National Guard’s airport upgrade
    October 12, 2012
    In Kansas, specialist contractor Pavers has carried out important work for the National Guard. The aim of the work was to rehabilitate a WWII era hangar apron for the Kansas National Guard. The project required extensive repair work, including pavement patching, dowel bar retrofitting, partial depth patching and joint sealing. Pavers had to overhaul a 305m x 91.5m apron at Army Aviation Support Facility No 2 that suffered from poor drainage. The project included milling 152mm of old asphalt and concrete and
  • Paving train innovations from Wirtgen
    May 3, 2022
    Wirtgen is offering innovative technology for efficient paving applications in the form of a new placer/spreader, a versatile large paver and a compact slipformer with additional features.
  • Wirtgen SP 1500 dual paver solves four problems at once
    December 8, 2016
    Four job sites, four contractors, four German states, one paving method: Dual-layer concrete paving with the slipform paver SP 1500 from Wirtgen is on the road to success in Germany. Swayed by the numerous economic and technical advantages, more and more planning engineers are opting for this technology when rehabilitating concrete highways.
  • Act FAST when it comes to bridge maintenance, argues Cliff Weston
    February 27, 2017
    Deck waterproofing remains critical to a bridge’s structural integrity for its design life, explains Cliff Weston, director of Stirling Lloyd To properly maintain deck waterproofing there must be a willingness to look at solutions based on whole-life costing rather than just short-term initial costs. There are lessons to be learned from examples of prematurely failed infrastructure due to a focus on initial short-term costs.