Skip to main content

Aggregate Industries launches Automated Inspection and Testing

With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members. AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.
May 15, 2018 Read time: 2 mins
The paving zone: a hazardous area just got safer, says Aggregate Industries
With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members.


AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.

This will minimise the risk to employees during pavement construction by replacing the need for a human technician to carry out the highly dangerous task of data capture, explains Neil Leake, national technical manager at 2297 Aggregate Industries. “Traditionally, the road surfacing process requires at least one technician with each surfacing gang, working manually to gather and record data on everything from material temperatures to ride profile,” says Leake.

“During this task, technicians are not only exposed to the dangers of working in close proximity to live traffic and construction vehicles but also face a myriad of other risks including lone working and hot material interface.”

Extensive trials, he says, have proved that it has made the road surfacing process infinitely safer. Pavers and rollers can be linked together to manage the compaction process by recording the rolling temperature and the number of passes.

At the same time, it will also go a long way in plugging the industry-wide skills shortage, as it means data capture operatives can now be redeployed to other contracting areas in urgent need of skilled staff.

Meanwhile, the final element of the AIT procedure is surface texture and rolling straight edge testing of the finished pavement. Laser scanning and video recording can now be completed with improved accuracy and without the need for a human technician, meaning zero risk to employees.

“We are now using it on a number of contracts and have seen marked improvements in safety across the board. Importantly it provides enhanced  asset management data for our customers that also meets Building Information Management (BIM) compliance.”

For more information on companies in this article

Related Content

  • A new road maintenance approach developed jointly can improve efficiency
    April 11, 2013
    Innovative road maintenance solutions in Austria. A sophisticated system for managing maintenance tasks has been developed in Austria to meet the specific needs of a highway concession package. Bonaventura Straßenerhaltungs-GmbH is a 100%-owned business of the French company Egis Road Operation S.A., and was founded to provide the road maintenance services of the first Austrian PPP infrastructure project "Ypsilon"(PPP-Ostregion, Paket 1) granted by ASFINAG. The concessionaire won a 30-year contract in 2006
  • Weathering WIM installation
    March 8, 2021
    Kistler says that its new smartphone App has made it easier to properly install sensors for its weigh-in-motion systems.
  • Italian highway benefits from road recycling job
    October 3, 2014
    The latest equipment from Wirtgen has been used to recycle a stretch of Italy’s busy A4 Autostrada, one of the country’s most important highways. The Wirtgen machine was the first WR250 recycler/reclaimer to be delivered to Italy and was put to work on the A4 Turin-Trieste highway where it proved highly productive. The A4 Autostrada runs 522km from Turin to Trieste via Milan and Venice across northern Italy from west to east. The A4 is divided into five segments, the Turin-Milan, Milan-Brescia, Brescia-Pad
  • Fast road repairs
    February 23, 2012
    ASI Solutions has developed a fast pothole repair technique in the shape of its Rhinopatch process. This comes with a life-time guarantee and is said to offer a fast repair solution when a pothole or other road surface defect fails. The firm says that using this technique means that there is no need for a works team to re-visit a site and further disrupt traffic. The solution is to provide a road repair using replacement material of a superior quality to the existing road surface and to eliminate any joints