Skip to main content

Chinese quarry increasing size of Caterpillar fleet

Chinese quarry producer Beijing Xindadi Equipment Company is looking to increase the size of its Caterpillar machine fleet as part of its plan to increase output The company is based at Beijing Miyun Taishi Village and currently produces 1-1.5 million tonnes/year of limestone, which is used for general construction in the Beijing area. Zhang Guofeng is equipment manager for the firm and said, “Business is good because the market is not affected by the downturn.”
December 10, 2013 Read time: 4 mins
On/off highway trucks haul the material to another site for crushing and screening at present
Chinese quarry producer Beijing Xindadi Equipment Company is looking to increase the size of its Caterpillar machine fleet as part of its Plan to increase output

The company is based at Beijing Miyun Taishi Village and currently produces 1-1.5 million tonnes/year of limestone, which is used for general construction in the Beijing area. Zhang Guofeng is equipment manager for the firm and said, “Business is good because the market is not affected by the downturn.”

This privately-owned firm bought its first 178 Caterpillar excavator in 2005 and after having had 24 units from a competing manufacturer, is now looking to replace all of these with CAT excavators, with eight having already been sold. Reliability and strong service support have helped with the decision to make the move to a Caterpillar fleet. The company realised that investing in these more expensive machines made sense as cheaper units would be less reliable and not have the same service support, affecting profitability over the medium-long term.

The firm has two quarry sites, one having been operated since the company was established 12 years ago but it has also opened up a new site within the last few months to meet anticipated future demand for quarried limestone. This new operation uses primary winning with hydraulic breakers and in this respect it differs from the company’s other facility. The larger quarry relies mainly on conventional drilling and blasting methods for its product, although it also has used breakers for excavation. Primary winning with a breaker is still a comparatively new concept to the Chinese quarrying industry and the company is an innovator in the country in this respect.
Beijing Xindadi Equipment is currently using six Caterpillar excavators at its new quarry, one 346D, three 349Ds, a 385D and a 390D, although this looks likely to change as the operation grows and as the Caterpillar fleet is increased. The company has been keen to use premium brand machines at its operation as these offer greater productivity and reliability in the tough operating conditions and the higher purchase cost of the units is quickly offset by the greater uptime and output. The 385D is of note as it is equipped with an Indeco HP18000 hydraulic breaker, which carries out the primary winning duties while the other excavators are used for digging and truck loading duties. Productivity is high and the machines have proven reliable in this tough application, providing high availability.

Having a reliable machine for the production task of primary winning is crucial to this type of working, a fact of which the company is well aware and was another factor in the decision to switch to an all-Caterpillar excavator fleet. Guofeng said that the firm has a fleet of some 100 off-highway machines in all, with the Caterpillar units being maintained under a full service contract by the main dealer, Westrac.

The mode of operation means that the production flow is continuous with on/off highway trucks carrying the stone from the site to the crushing and screening facility, situated elsewhere. The trucks achieve around six haul cycles/day and the firm is using 20 units from its haulage fleet to transport the stone to the crushing and screening plant, where it is processed into the necessary size fractions. The haul road at the site is comparatively short and has a hard base, while the laden trucks travel downhill so these on/off highway haulers are able to cope with the application. Once they reach the asphalt road it is a fairly short distance to the crushing and screening facility where they can dump the rock and then return for the next load.

At the moment, the new quarry is still too small to make having an onsite crushing and screening facility viable, although this may change as the operation increases its output and the company may then opt to shift the necessary plant to the site. At present the use of mobile crushing and screening equipment is not widespread in China but as this firm is an innovator in the country’s quarry sector, it may also opt to lead the field in this respect. Installing mobile crushing and screening equipment at the site would eliminate the need to haul material elsewhere for processing and increase overall efficiency.

Demand is strong in the area for this good quality limestone, which is encouraging the firm to continue to its upscale output from the new site and Beijing Xindadi Equipment Company looks set to continue be an innovator in the country’s quarry sector.

For more information on companies in this article

Related Content

  • High production asphalt pavers deliver performance
    February 28, 2012
    US style high production pavers are seeing key performance gains - Mike Woof reports. Exhaust emissions regulations and ever tougher safety requirements have pushed manufacturers to develop new and improved pavers aimed at the US market. The rivalry between manufacturers of these machines has also intensified. European manufacturers have developed their own US style pavers in recent years. BOMAG, Dynapac and Vögele have all designed machines using the benefit of their US engineering input in a bid to target
  • New demolition excavators
    April 29, 2025
    Extended reach excavators offers versatility for demolition works, with new models now available
  • Growth in a versatile workforce
    July 19, 2012
    Some of the biggest names in the construction industry have released innovative new utility machines and equipment in the first few months of 2012. Guy Woodford looks at some of the latest models To mark the 25th anniversary of the Bobcat compact excavaor range, the Doosan-owned company recently unveiled a new limited edition version of the Bobcat E16. The special 1.6 tonne model is said by the company to provide an attractive complement to the also new and enhanced versions of both the E16 and 1.4tonne E1
  • Bretec breaker boosting Brazilian productivity
    May 15, 2015
    Brazilian cement maker Brennand Cimentos now boasts a Bretec Breaker to boost efficiency A Bretec breaker has been used to solve a production problem at a materials operation in Brazil. Brazilian cement producer, Brennand Cimentos, has recently purchased a Bretec L20 hydraulic hammer. The unit is being used to carry out secondary breaking duties and split apart boulders that are too large to be moved or crushed. Introducing the breaker has helped the facility improve operational efficiency. The 1.34tonne