Skip to main content

Cut and cover consolidation

Foundation specialist Forasol has developed an innovative technique for anchor drilling that is improving ground consolidation on road projects in Switzerland. The technique has been widely used on a number of highway projects in the country, including construction of a new 1.3km long cut-and-cover trench for the A9 highway in south western Switzerland.
July 10, 2012 Read time: 2 mins
RSSFoundation specialist 6159 Forasol has developed an innovative technique for anchor drilling that is improving ground consolidation on road projects in Switzerland.

The technique has been widely used on a number of highway projects in the country, including construction of a new 1.3km long cut-and-cover trench for the A9 highway in south western Switzerland.

A modified version of 6158 EGTechnology's largest foundation drilling rig is being used to drill and install high capacity anchors on this job, which is scheduled for completion in 2013. Using the patented Anchor-Jet procedure, Forasol has drilled and installed anchors to retain the trench's sheet steel pile wall. The trench is being excavated to a depth of 13m and the foundation base is supported by a jet grouting plug, which helps brace the bottoms of the sheet steel piles.

EGT redesigned its VD7800 vertical drill rig to Forasol's requirements, allowing the machine to drill horizontally with a 10-45º angle of inclination. As a result the 32tonne-class drill rig has allowed Forasol to install its patented anchor technology using long tieback anchors. The retaining work includes 4,000 anchors that measure from 16-35m in length, with load-bearing capacities of 700-900kN.

Conventional anchor drilling methods require drilling, inserting the anchor tendon and injecting the sealing cement and this whole process can take several days. However the Anchor-Jet system allows all the operations to be carried out in a single step that takes around an hour. Cable tensioning can then be carried out five days after installation and the company says that its technique vastly reduces the time needed for support work and helps cut overall project costs.

The Anchor-Jet system is claimed to offer 50% more retaining force than conventional techniques and allows engineers to cut the number of anchorage points required for a single job.

This procedure uses jet grouting of cement slurry at pressures of 400-600bars to produce an in situ concrete sealing bulb around the anchor tendon, and because the anchorage forces can be calculated beforehand, the system is also more predictable than conventional techniques, according to Forasol.

The soils at the A9 tunnel site did not suit the use of traditional anchors, and the project engineers wanted to avoid using internal bracings.

For more information on companies in this article

Related Content

  • Tough competition in concrete paving market
    February 13, 2012
    One thing is clear in the concrete slipforming sector. This comparatively niche market for equipment is rapidly becoming a good deal more competitive as key manufacturers jostle for position.
  • Trimble’s new tools can boost drilling, piling and bucket weighing accuracy
    November 29, 2013
    Trimble is broadening its range of products with the introduction of its new DPS900 Drilling and Piling System and Business Center and the LOADRITE X2350 Payload Management System for excavators. According to the firm, the DPS900 Drilling and Piling system allows contractors to drill precisely at a specified location, to preset levels for depth, orientation and inclination angle. The HCE Drilling and Piling module is said to offer contractors tools to create optimised drilling and piling plans that can help
  • Piling accurately with Trimble’s new tool
    June 10, 2019
    Trimble is offering a new system that can help to boost the quality of drilling and piling work. The firm’s new Groundworks Machine Control System has been developed as a streamlined machine control solution for drilling and piling operations that helps optimise productivity and quality. The firm claims that this highly sophisticated system allows contractors to carry out drilling and piling operations more quickly, safely and accurately than using conventional methods. “Engineered for ease of use, Trim
  • New tunnelling technology offering greater efficiency
    January 4, 2017
    Tunnelling technology is seeing major developments that will boost construction efficiency - Mike Woof writes Both in tunnel drilling and TBM systems, new machines are now being built that offer major gains in performance. Sandvik is introducing a number of major new models developments to its tunnelling drill range. Three new tunnelling jumbos are now available that suit different drilling requirements, the DD422iE, DT912D and DT922i. The firm says that its advanced DD422iE rig offers major advantage