Skip to main content

Cut and cover consolidation

Foundation specialist Forasol has developed an innovative technique for anchor drilling that is improving ground consolidation on road projects in Switzerland. The technique has been widely used on a number of highway projects in the country, including construction of a new 1.3km long cut-and-cover trench for the A9 highway in south western Switzerland.
July 10, 2012 Read time: 2 mins
RSSFoundation specialist 6159 Forasol has developed an innovative technique for anchor drilling that is improving ground consolidation on road projects in Switzerland.

The technique has been widely used on a number of highway projects in the country, including construction of a new 1.3km long cut-and-cover trench for the A9 highway in south western Switzerland.

A modified version of 6158 EGTechnology's largest foundation drilling rig is being used to drill and install high capacity anchors on this job, which is scheduled for completion in 2013. Using the patented Anchor-Jet procedure, Forasol has drilled and installed anchors to retain the trench's sheet steel pile wall. The trench is being excavated to a depth of 13m and the foundation base is supported by a jet grouting plug, which helps brace the bottoms of the sheet steel piles.

EGT redesigned its VD7800 vertical drill rig to Forasol's requirements, allowing the machine to drill horizontally with a 10-45º angle of inclination. As a result the 32tonne-class drill rig has allowed Forasol to install its patented anchor technology using long tieback anchors. The retaining work includes 4,000 anchors that measure from 16-35m in length, with load-bearing capacities of 700-900kN.

Conventional anchor drilling methods require drilling, inserting the anchor tendon and injecting the sealing cement and this whole process can take several days. However the Anchor-Jet system allows all the operations to be carried out in a single step that takes around an hour. Cable tensioning can then be carried out five days after installation and the company says that its technique vastly reduces the time needed for support work and helps cut overall project costs.

The Anchor-Jet system is claimed to offer 50% more retaining force than conventional techniques and allows engineers to cut the number of anchorage points required for a single job.

This procedure uses jet grouting of cement slurry at pressures of 400-600bars to produce an in situ concrete sealing bulb around the anchor tendon, and because the anchorage forces can be calculated beforehand, the system is also more predictable than conventional techniques, according to Forasol.

The soils at the A9 tunnel site did not suit the use of traditional anchors, and the project engineers wanted to avoid using internal bracings.

For more information on companies in this article

Related Content

  • Bertha ends her Alaskan Way voyage in Seattle
    December 21, 2017
    Seattle's State Route 99 viaduct is coming down. David Arminas was on site. Bertha, the world’s largest diameter earth pressure balance tunnel boring machine, with a cutterhead diameter of 17.5m, is no more. Her 2.7km journey underneath the waterfront area of Seattle finished on April 4 and the power went off for the last time on an extraordinary TBM that had finally completed an extraordinary job. “A small sidewalk job would have had more impact on city traffic than we have had,” says Brian Russell a v
  • Growing niche market for roller compacted concrete
    February 20, 2012
    A growing niche market for roller compacted concrete has prompted manufacturers to offer solutions. Mike Woof reports. Increased demand for roller compacted concrete (RCC) machines in certain applications mean that this is now a growing market, with manufacturers having developed new machines for this sector. RCC comprises uncrushed and/or crushed aggregate, hydraulic binders and may also contain concrete additives. It is mixed in a concrete mixing plant on or near the job site and one of its main benefits
  • The concrete option
    July 31, 2012
    Concrete highway construction techniques and technology continues to evolve. Mike Woof reports The recent increases in oil costs are having a knock-on effect for the road construction sector, as asphalt prices have increased noticeably and faster than those for concrete. This has spurred renewed discussion over which construction technique now offers the best long term solution for road building. The debate between those in favour of concrete and those preferring asphalt for highway construction has been on
  • Riga's newest bridge improved traffic flow
    April 11, 2012
    An alliance of companies has come together to realise major infrastructure projects in Latvia including its biggest bridge. Patrick Smith reports. Riga, the Latvian capital, has the finest collection of Art Nouveau buildings in Europe and its centre is on the UNESCO World Heritage List.