Skip to main content

Cut and cover consolidation

Foundation specialist Forasol has developed an innovative technique for anchor drilling that is improving ground consolidation on road projects in Switzerland. The technique has been widely used on a number of highway projects in the country, including construction of a new 1.3km long cut-and-cover trench for the A9 highway in south western Switzerland.
July 10, 2012 Read time: 2 mins
RSSFoundation specialist 6159 Forasol has developed an innovative technique for anchor drilling that is improving ground consolidation on road projects in Switzerland.

The technique has been widely used on a number of highway projects in the country, including construction of a new 1.3km long cut-and-cover trench for the A9 highway in south western Switzerland.

A modified version of 6158 EGTechnology's largest foundation drilling rig is being used to drill and install high capacity anchors on this job, which is scheduled for completion in 2013. Using the patented Anchor-Jet procedure, Forasol has drilled and installed anchors to retain the trench's sheet steel pile wall. The trench is being excavated to a depth of 13m and the foundation base is supported by a jet grouting plug, which helps brace the bottoms of the sheet steel piles.

EGT redesigned its VD7800 vertical drill rig to Forasol's requirements, allowing the machine to drill horizontally with a 10-45º angle of inclination. As a result the 32tonne-class drill rig has allowed Forasol to install its patented anchor technology using long tieback anchors. The retaining work includes 4,000 anchors that measure from 16-35m in length, with load-bearing capacities of 700-900kN.

Conventional anchor drilling methods require drilling, inserting the anchor tendon and injecting the sealing cement and this whole process can take several days. However the Anchor-Jet system allows all the operations to be carried out in a single step that takes around an hour. Cable tensioning can then be carried out five days after installation and the company says that its technique vastly reduces the time needed for support work and helps cut overall project costs.

The Anchor-Jet system is claimed to offer 50% more retaining force than conventional techniques and allows engineers to cut the number of anchorage points required for a single job.

This procedure uses jet grouting of cement slurry at pressures of 400-600bars to produce an in situ concrete sealing bulb around the anchor tendon, and because the anchorage forces can be calculated beforehand, the system is also more predictable than conventional techniques, according to Forasol.

The soils at the A9 tunnel site did not suit the use of traditional anchors, and the project engineers wanted to avoid using internal bracings.

For more information on companies in this article

Related Content

  • New blasthole drillrigs from Sandvik
    December 8, 2014
    Sandvik is broadening its tophammer drill rig range with the introduction of two new models, the Pantera DPi 6.0 and Dino DC400Ri. The Pantera DPi 6.0 is a further development of the well-proven DPi series and now features a redesigned operating system combined with a completely new rockdrill. The redesigned control system has an updated user interface and touch screen, with support for new drill rig options and improved troubleshooting functions. In addition this revamped control system comes with improved
  • Advances in aggregate production machines
    October 27, 2016
    Aggregate production equipment continues to become more efficient and more productive as development continues – Mike Woof writes During 2016 all the major aggregate production equipment specialists have put a good deal of new machines on the market, highlighting their investment in research and development. These firms are also investing in developing their facilities, with new manufacturing capability coming on stream. Materials washing specialist CDE Global is now offering its modular M-Series wash
  • Forming iconic structures
    July 18, 2012
    Specially designed and constructed formwork is being used to create some iconic bridges worldwide The Golden Ears Bridge over the Fraser River will unite the municipalities of Richmond, New Westminister and Delta in the scenic British Columbia province of Canada. The bridge, part of a CAD$800 million (US$670 million) project, is an 'extra dosed' cable stayed bridge, which means the deck will be supported by both cables and the structure itself. This design reduces the overall height of the two towers as req
  • PERI's tall order in Mexico
    February 14, 2012
    The Baluarte Bridge (Puente Baluarte), part of a major highway project, ranks among the most outstanding infrastructure projects ever constructed in Mexico.