Skip to main content

SICK’s Free Flow Profiler scans vehicles on the move

SICK has launched the Free Flow Profiler vehicle measurement system that enables highly accurate 3D profiling of vehicles across multiple lanes in free-flow traffic The company says that the Free Flow Profiler is a “versatile and adaptable” all-weather system. It is “ideal for vehicle tolling and classification uses, especially useful in operations such as optimal weight loading of ferries or trains and for verifying vehicle dimensions to maximise revenue recovery”. During multilane, free road movem
August 27, 2019 Read time: 3 mins
SICK’s Free Flow Profiler scans vehicles on the move
SICK has launched the Free Flow Profiler vehicle measurement system that enables highly accurate 3D profiling of vehicles across multiple lanes in free-flow traffic


The company says that the Free Flow Profiler is a “versatile and adaptable” all-weather system. It is “ideal for vehicle tolling and classification uses, especially useful in operations such as optimal weight loading of ferries or trains and for verifying vehicle dimensions to maximise revenue recovery”.  

During multilane, free road movement, SICK 2D LiDAR sensors are set up to scan traffic at a high frequency and measure vehicle length, width and height automatically. Typically, three SICK sensors will be gantry-mounted. However, the system can be enlarged to encompass multiple lanes or adapted with varying sensor layouts to obtain information for monitoring purposes. The system operates up to 40m to profile all vehicle types, from heavy road transport to passenger cars, towed vehicles and motorcycles.

Vehicle measurements are processed in the SICK Traffic Controller to produce a highly-accurate 3D model of each vehicle. The system captures vehicle dimensions, vehicle type, driving direction and lane assignment. Options to integrate vehicle classification, axle counting or detection of overheated vehicle parts can be added to meet local operator conditions and requirements.

The SICK Free Flow Profiler system can be incorporated into new facilities, retrofitted and even easily relocated. Capable of accurately profiling vehicles at speeds from 0-120kph, it can be integrated with other traffic management monitoring systems such as optical character recognition, CCTV and security.

Gantry-mounted, or direct-mounted on existing structures over traffic lanes, installation is non-disruptive without disturbance of the road surface. The IP67 protected SICK LMS511 Class 1 (eye-safe) LiDAR sensors have an operating temperature range of -30°C to +60°C.

The Free Flow Profiler software provides operators with easy access to the collected and processed data. Easy to commission with an installation wizard and simple to operate, data can be accessed via a standard web browser and downloaded via the TCP/IP interface to the customer traffic management control. History of the last 50 vehicles is displayed automatically.

“It offers a versatile solution whenever accurate 3D vehicle profile is an advantage,” says Neil Sandhu, SICK’s UK product manager for imaging, measurement and ranging. “For example, warnings of over height or over-sized vehicles, approaching bridges or tunnels or loading ferries so that the distribution of vehicles and weights is optimised. Up to 30 different automated vehicle classifications enable precise charging of toll fees.”

Related Content

  • Sophisticated scanning tool from Leica Geosystems
    November 8, 2017
    A new laser scanning tool from Leica Geosystems offers accurate and fast 3D imaging laser scanning capabilities. The Leica BLK360 is said to be compact and easy to use, offering powerful spherical image capture duties. The firm says that the unit allows professionals to capture 360° imagery within minutes.
  • A competitive market
    August 2, 2012
    Competition is increasing in the earthmoving sectors, and for some companies market share is improving The wheeled loader market is becoming more competitive, with a number of firms now challenging the leading players, Caterpillar, Komatsu and Volvo. In other earthmoving product sectors such as excavators, companies such as Case, Doosan, Hyundai, JCB, Liebherr and Volvo are becoming more aggressive in terms of sales and are capturing market share. Case is gearing up its operations in Western Europe, Eastern
  • Widening works: road user’s nightmare or operator’s challenge?
    March 14, 2017
    Early - and continuous planning - is essential for successful road widening projects. By Nina Sacagiu, project manager, and Laurent Charles-Nicolas, project director, at Egis. Keeping goods and people moving safely is the primary objective of any transport authority across the world. Delivering this objective on motorways and making the most out of network capacity requires all the resources, skills and ingenuity of those in charge of managing the infrastructure. When the network can no longer cope wit
  • Caterpillar adds to its rollcall of rollers with the CB13, 15, 16
    May 15, 2018
    All three of Caterpillar’s newest production class tandem vibratory rollers models can be equipped with an oscillatory vibration system. The new models - CB13, CB15, and CB16, designated according to operating weigh – also offer refinements to the operator controls, water spray system, service access and lighting packages.