Skip to main content

SICK’s Free Flow Profiler scans vehicles on the move

SICK has launched the Free Flow Profiler vehicle measurement system that enables highly accurate 3D profiling of vehicles across multiple lanes in free-flow traffic The company says that the Free Flow Profiler is a “versatile and adaptable” all-weather system. It is “ideal for vehicle tolling and classification uses, especially useful in operations such as optimal weight loading of ferries or trains and for verifying vehicle dimensions to maximise revenue recovery”. During multilane, free road movem
August 27, 2019 Read time: 3 mins
SICK’s Free Flow Profiler scans vehicles on the move
SICK has launched the Free Flow Profiler vehicle measurement system that enables highly accurate 3D profiling of vehicles across multiple lanes in free-flow traffic


The company says that the Free Flow Profiler is a “versatile and adaptable” all-weather system. It is “ideal for vehicle tolling and classification uses, especially useful in operations such as optimal weight loading of ferries or trains and for verifying vehicle dimensions to maximise revenue recovery”.  

During multilane, free road movement, SICK 2D LiDAR sensors are set up to scan traffic at a high frequency and measure vehicle length, width and height automatically. Typically, three SICK sensors will be gantry-mounted. However, the system can be enlarged to encompass multiple lanes or adapted with varying sensor layouts to obtain information for monitoring purposes. The system operates up to 40m to profile all vehicle types, from heavy road transport to passenger cars, towed vehicles and motorcycles.

Vehicle measurements are processed in the SICK Traffic Controller to produce a highly-accurate 3D model of each vehicle. The system captures vehicle dimensions, vehicle type, driving direction and lane assignment. Options to integrate vehicle classification, axle counting or detection of overheated vehicle parts can be added to meet local operator conditions and requirements.

The SICK Free Flow Profiler system can be incorporated into new facilities, retrofitted and even easily relocated. Capable of accurately profiling vehicles at speeds from 0-120kph, it can be integrated with other traffic management monitoring systems such as optical character recognition, CCTV and security.

Gantry-mounted, or direct-mounted on existing structures over traffic lanes, installation is non-disruptive without disturbance of the road surface. The IP67 protected SICK LMS511 Class 1 (eye-safe) LiDAR sensors have an operating temperature range of -30°C to +60°C.

The Free Flow Profiler software provides operators with easy access to the collected and processed data. Easy to commission with an installation wizard and simple to operate, data can be accessed via a standard web browser and downloaded via the TCP/IP interface to the customer traffic management control. History of the last 50 vehicles is displayed automatically.

“It offers a versatile solution whenever accurate 3D vehicle profile is an advantage,” says Neil Sandhu, SICK’s UK product manager for imaging, measurement and ranging. “For example, warnings of over height or over-sized vehicles, approaching bridges or tunnels or loading ferries so that the distribution of vehicles and weights is optimised. Up to 30 different automated vehicle classifications enable precise charging of toll fees.”

Related Content

  • Efficient truck loading to optimise operations
    September 14, 2017
    Specialist supplier LASE commissioned the LaseTVM tool on a road construction site for contractor EuroTransStroy at a construction site in St Petersburg, Russia. The laser-based measurement system is able to determine the volume of bulk materials such as sand and crushed stones with high accuracy. This can be used to prevent differences in loads from one truck to another, so as to ensure consistency. The system also identifies truck license plates and the load area, providing comprehensive data collation.
  • Milling efficiently with machine control
    July 11, 2018
    A contractor in the Netherlands has found that using Topcon’s latest machine control technology can deliver higher quality work at higher productivity The firm, Van Gelder, was looking for a solution to survey, mill and resurface a 7km length of the N518 to the island of Marken more quickly, more safely and more accurately. Together with Infra-Techniek, the company opted to use the latest package developed by Topcon for automatic milling. The N518 from Monnickendam is the only connecting road to the form
  • Milling efficiently with machine control
    July 11, 2018
    A contractor in the Netherlands has found that using Topcon’s latest machine control technology can deliver higher quality work at higher productivity The firm, Van Gelder, was looking for a solution to survey, mill and resurface a 7km length of the N518 to the island of Marken more quickly, more safely and more accurately. Together with Infra-Techniek, the company opted to use the latest package developed by Topcon for automatic milling. The N518 from Monnickendam is the only connecting road to the form
  • Efficient truck loading to optimise operations
    December 15, 2017
    Accurate technology has been utilised to measure the loads carried by dump trucks on a project in Russia. Specialist supplier LASE commissioned the LaseTVM tool on a road construction site for contractor EuroTransStroy at a construction site in St Petersburg, Russia. The laser-based measurement system is able to determine the volume of bulk materials such as sand and crushed stones with high accuracy. This can be used to prevent differences in loads from one truck to another, so as to ensure consistency.