Skip to main content

Mobile grouting trailers for soil nail rigs

Geotechnical specialists, Bachy Soletanche and Carillion Piling are currently working on an £18 million (e21 million) geotechnical contract as part of carriageway improvements on the M1 motorway to the north of London, England. The work between junctions 10-13, Luton to Milton Keynes, is being carried out for the Costain Carillion joint venture working on behalf of the Highways Agency. The piling and soil nailing works are to facilitate the conversion of the current hard shoulder to a peak-time running lane
February 7, 2012 Read time: 3 mins
Geotechnical specialists, 1485 Bachy Soletanche and 2354 Carillion Piling are currently working on an £18 million (e21 million) geotechnical contract as part of carriageway improvements on the M1 motorway to the north of London, England.

The work between junctions 10-13, Luton to Milton Keynes, is being carried out for the Costain Carillion joint venture working on behalf of the Highways Agency.

The piling and soil nailing works are to facilitate the conversion of the current hard shoulder to a peak-time running lane with further junction improvements including 60 improved sign gantries and emergency refuges, over the 25km length.

Designed by the 2309 Highways Agency's engineer, Parsons Brinkerhoff, and Costain Carillion's engineer, Scott Wilson, there has been no need for additional land take.

The work is phased between the three junctions on only one carriageway at a time to avoid disruption to the travelling public and to abide by health and safety regulations.

Due to last up to 90 weeks, the project includes 250 Continuous Flight Auger (CFA) gantry piles each 750mm diameter and up to 20m long, with vibrated full-length reinforcement cages, 1600, 750mm diameter CFA piles for the contiguous bored pile walls up to 11m long in the emergency refuges, and 22,000 hollow stem and solid bar soil nails to stabilise the new cuttings and embankments, which are between 5m and 12m long.

The embankments are made up of a variety of fill materials, and the cutting slopes are generally within clay with flints over chalk (these achieve a maximum thickness of 5m and are thought to have originated from prolonged in situ weathering of outcrops of the Woolwich and Reading beds, while the chalk formation occurs as upper chalk, middle chalk, grey chalk and chalk marl along the length of the route).

The piling jv team said of the works: "High levels of safety have been paramount with this project due to working close to live traffic and some overhead power lines. This has led to a number of innovations by the Bachy Soletanche and Carillion Piling jv, including guarded soil nail rigs with a safe operator platform, improved guarding and auger cleaning for CFA piling, rope access systems, mobile grouting trailers, and a new Geoweb securing system. The new developments ensure work can be completed within the specified time frame with minimised safety risks."

For more information on companies in this article

Related Content

  • Dusting down
    April 16, 2012
    An innovative new product, SD605, is said to help boost safety by cutting dust levels during manufacturing of pre-cast concrete products. The US-developed product can also be used for dust control in construction, roadway, haul road, erosion and soil stabilisation applications.
  • Tensar’s Glasstex makes the grade in UK’s Smart Motorway upgrade
    February 27, 2017
    A Stress Absorbing Membrane Interlayer is delivering stronger, safer and more reliable surfaces for the UK’s M3 Smart Motorways project in the southern England.
  • Recycling advances from Wirtgen
    June 18, 2012
    German firm Wirtgen is retaining its lead in road recycling technologies – Mike Woof writes Tests on cold recycling with a new layer thickness using Wirtgen's sophisticated WR 4200 machine have shown impressive results according to the firm. The road construction and traffic authority Landesbetrieb Mobilität (LBM) Cochem-Koblenz commissioned a pilot project as part of its plan to optimise the cold in-place recycling process (CIR). The aim was to examine the extent to which the layer thickness can be reduced
  • The Fehmarnbelt Tunnel, another Danish connection
    June 20, 2017
    The Fehmarnbelt Tunnel between Denmark and Germany is both ambitious and innovative, explains Susanne Kalmar Pedersen, project director at design engineering firm Ramboll, adviser to the client Fehmarn A/S. The ambitious Fehmarnbelt Tunnel - one of Europe’s largest ongoing infrastructure projects - is a priority project within the EU’s Trans European Network (TEN-T) programme. It will link the German island of Fehmarn with the Danish island of Lolland. The tunnel is an 18km immersed combined road and rail l