Skip to main content

Holding back

AN INNOVATIVE slurry wall solution has been used by Bachy Soletanche at the Alderley Edge By-Pass project in the UK. Bachy Soletanche provided assistance for the A34 Alderley Edge by-pass project in the UK being carried out by main contractor Birse Civils. This solution was required to tackle challenges posed by the water table at the Welsh Row section. Bachy Soletanche used its experience with slurry cut-off walls, a technique rarely used in Britain on road construction, to benefit a tricky section of the
February 6, 2012 Read time: 4 mins
AN INNOVATIVE slurry wall solution has been used by 1485 Bachy Soletanche at the Alderley Edge By-Pass project in the UK. Bachy Soletanche provided assistance for the A34 Alderley Edge by-pass project in the UK being carried out by main contractor Birse Civils. This solution was required to tackle challenges posed by the water table at the Welsh Row section.

Bachy Soletanche used its experience with slurry cut-off walls, a technique rarely used in Britain on road construction, to benefit a tricky section of the project.

The A34 bypass around Alderley Edge in Cheshire is a major UK road project. The link crossed existing infrastructure, in particular the main Manchester to London railway link.

Due to environmental reasons the bypass has to run under the railway line with the road level in a cutting and the road box formation 6m below the ground level at the Welsh Row section.

The location posed several challenges for Birse Civils, as the ground to the north and south of the railway has a very shallow water table, ranging from 1-3m below ground level. In this particular area and in a wet period, the water table can rise to just below the surface.

The major issue is that cutting through this area would draw down the high water table, which could have an affect on the structural integrity of the railway track. And should the water table have been altered in any way it could have affected the surrounding area by way of drying out wet areas.

One of the biggest challenges facing the designer was to overcome the problem and create a barrier, preventing water seepage to maintain the natural water table levels. Several options were examined including sheet piling or piled wall techniques, but the most cost effective solution to this problem was to create a slurry cut-off wall. A slurry wall is a non-structural barrier that is constructed underground to impede groundwater flow and is often used on land reclamation projects.

Bachy Soletanche, along with Birse Civils, Cheshire East Council and geologists planned the details. The barrier was designed with an 800mm wide trench, a length of 1km and varying depths up to a maximum of 20m, forming a large rectangle.

Bachy Soletanche built the wall using a cement-bentonite slurry wall technique. Cement was added to the bentonite water slurry just before installation into the trench.

Previous ground strata sampling found that to the north of the railway line a trench of around 14m had to be dug, dropping down to 20m along the south side of the track. This was required to allow Bachy Soletanche to reach the impermeable layer of mudstone.

Due to the shallow excavations at the north side of the railway, a crawler excavator was used, working to a 14m depth. For the deepest sections of the slurry cut-off wall, to the south of the railway line, Bachy Soletanche used a crawler crane fitted with a clamshell grab to dig out the trenches. This was brought in from Spain especially for the project.

The road is being built within the impermeable barrier through the cutting under the railway line and rising out of the other side, so the road will ride over the impermeable barrier on the exit of the cut. The slurry wall provides a seepage-free rectangle and rainwater falling within the cut-off wall section passes through the highway drainage system. Once complete, the new road would provide a bypass to the west of Alderley Edge and Nether Alderley villages in Cheshire and will be 5.4km long.

For more information on companies in this article

Related Content

  • Sunderland’s New Wear Crossing takes shape
    February 16, 2017
    The New Wear Crossing will be the first bridge to be built over the River Wear in Sunderland, UK, for more than 40 years Raising the bridge’s 100m-tall pylon promised to be a stunning visual sight, but also a tricky operation dictated by extremely variable local weather. World Highways went to press just before the operation, but not before the pylon had arrived by barge on January 7. It had completed a two-day crossing of the often unpredictable North Sea from the Belgian port of Ghent where it was f
  • Innovations in piling technology
    December 15, 2017
    The market for piling machines is seeing new technology come to market – Mike Woof writes UK firm BSP is now offering an improved range of piling systems, with its SL30 model and compact BH120. The SL30 can be used to drive Z piles in pairs and its hammer has a drop weight of 2.5tonnes, delivering an impact energy of 30kNm at up 84blows/minute. The SL piling hammer is designed for driving sheet piles and small bearing piles and is available with legs and inserts for use when freely suspended or with back
  • Causeway and immersed road for LagoonHull
    December 1, 2021
    The agency proposing the UK’s LagoonHull project says it’s development and construction costs could be between €1.2-2.4 billion.
  • Making the U-turn
    August 2, 2012
    Political hostility to a toll road project in Australia has been turned around by the quality and amenity of the project writes Adrian Greeman Cars, trucks and vans were taking to the new EastLink toll road in Melbourne with enthusiasm this July, pleased to try out its 39km route for time and cost savings. As well as the convenience of the uncongested route, drivers were also able to view an extraordinary multi-shaded perspective of transparent green and orange noise wall panels, burnt earth-coloured retai