Skip to main content

Hats off to Polypipe

Ridgidrain allows pipe sections to be cut without affecting pipe integrity.
By David Arminas May 15, 2020 Read time: 2 mins
Polypipe’s “top hats” adorn a major expansion of England’s M4 motorway near London

Over 3.2km of Ridgidrain and 1,000 “top hat” chamber base connectors from Polypipe under have been laid under an M4 motorway project in the UK.

Highways England is investing US$1.1 billion to create a “smart” section of the M4 motorway near London. A joint venture between Balfour Beatty and VINCI subsidiaries VINCI Grands Projets and Taylor Woodrow is delivering the upgrades, including widening the motorway from three to four lanes, rebuilding 13 major structures and deploying active traffic management technologies.

The joint venture started drainage upgrade work in October 2018. It used Ridgidrain pipe is a non-pressure surface water and subsurface water structured-wall carrier drain system. It is manufactured to nominal stiffness SN6 and has a high crush-resistance and strength-to-weight ratio. This makes it ideal for stormwater applications where high traffic loads are expected. Integral sockets for easy pipe alignment make installation rapid and straightforward, says the manufacturer, Polypipe Civils and Infrastructure - one of Europe’s largest manufacturers of plastic piping systems.

“Ridgidrain allows for pipe sections to be cut to length to meet onsite requirements without affecting pipe integrity or the ability to link it with the other components of the motorway’s surface water management system,” says Guy Miller, a Taylor Woodrow engineer.

Plain-ended pipes are available in diameters between 100-600mm and internally-socketed versions from 400-900mm. Ridgidrain is the first twinwall surface water drainage system with Highways Authority Product Approval Scheme (HAPAS) up to diameters of 900mm.

When connecting the plastic subsurface network with concrete drainage elements on the surface of the motorway, the bespoke flange “top hat” chamber base connectors act as inlets and conduits for the slip-formed concrete slot drains sited along the central reservation, says John Moss, business development director, with Polypipe Civils.

Polypipe is also providing a combination of Ridgidrain and “top hat” connectors with bespoke flange connections for the next phase of the project. This involves installing surface water drainage along the grass verges flanking the carriageways.

The M4 smart motorway works are due to finish in 2022.

Related Content

  • VINCI to acquire FM Conway
    October 30, 2024
    UK-based FM Conway delivers essential construction and maintenance for public transportation networks and has been pioneering the use of high recycled asphalt on local and strategic road networks.
  • Peri formwork for Danish port link tunnel project
    November 29, 2013
    The Nordhavnsvej – Vej- og Tunnelentreprise (Nordhavnsvej) project is Copenhagen’s largest infrastructure project in the last 50 years. The 1.65km-long route will eventually link the Danish capital’s northern port area with the Helsingør motorway. It runs through a very densely built urban area, in parts at depths of up to 22m. One particular challenge regarding the execution was planning the course of the tunnel because the underground structure also crosses a very busy railway line.
  • Growing niche market for roller compacted concrete
    February 20, 2012
    A growing niche market for roller compacted concrete has prompted manufacturers to offer solutions. Mike Woof reports. Increased demand for roller compacted concrete (RCC) machines in certain applications mean that this is now a growing market, with manufacturers having developed new machines for this sector. RCC comprises uncrushed and/or crushed aggregate, hydraulic binders and may also contain concrete additives. It is mixed in a concrete mixing plant on or near the job site and one of its main benefits
  • Texas highway deal for joint venture
    August 12, 2021
    An important Texas highway project is being carried out by a joint venture.