Skip to main content

Hats off to Polypipe

Ridgidrain allows pipe sections to be cut without affecting pipe integrity.
By David Arminas May 15, 2020 Read time: 2 mins
Polypipe’s “top hats” adorn a major expansion of England’s M4 motorway near London

Over 3.2km of Ridgidrain and 1,000 “top hat” chamber base connectors from Polypipe under have been laid under an M4 motorway project in the UK.

Highways England is investing US$1.1 billion to create a “smart” section of the M4 motorway near London. A joint venture between Balfour Beatty and VINCI subsidiaries VINCI Grands Projets and Taylor Woodrow is delivering the upgrades, including widening the motorway from three to four lanes, rebuilding 13 major structures and deploying active traffic management technologies.

The joint venture started drainage upgrade work in October 2018. It used Ridgidrain pipe is a non-pressure surface water and subsurface water structured-wall carrier drain system. It is manufactured to nominal stiffness SN6 and has a high crush-resistance and strength-to-weight ratio. This makes it ideal for stormwater applications where high traffic loads are expected. Integral sockets for easy pipe alignment make installation rapid and straightforward, says the manufacturer, Polypipe Civils and Infrastructure - one of Europe’s largest manufacturers of plastic piping systems.

“Ridgidrain allows for pipe sections to be cut to length to meet onsite requirements without affecting pipe integrity or the ability to link it with the other components of the motorway’s surface water management system,” says Guy Miller, a Taylor Woodrow engineer.

Plain-ended pipes are available in diameters between 100-600mm and internally-socketed versions from 400-900mm. Ridgidrain is the first twinwall surface water drainage system with Highways Authority Product Approval Scheme (HAPAS) up to diameters of 900mm.

When connecting the plastic subsurface network with concrete drainage elements on the surface of the motorway, the bespoke flange “top hat” chamber base connectors act as inlets and conduits for the slip-formed concrete slot drains sited along the central reservation, says John Moss, business development director, with Polypipe Civils.

Polypipe is also providing a combination of Ridgidrain and “top hat” connectors with bespoke flange connections for the next phase of the project. This involves installing surface water drainage along the grass verges flanking the carriageways.

The M4 smart motorway works are due to finish in 2022.

Related Content

  • Meeting the challenge of desert runway resurfacing
    February 8, 2012
    Ferocious daytime temperatures can provide a tough challenge to construction firms working in desert conditions in Egypt's south. Despite the high daytime temperatures however, Egyptian contractor Orascom has managed to complete an airport project on budget and ahead of schedule, while meeting the client's tight specifications.
  • Meeting the challenge of desert runway resurfacing
    April 13, 2012
    Ferocious daytime temperatures can provide a tough challenge to construction firms working in desert conditions in Egypt's south. Despite the high daytime temperatures however, Egyptian contractor Orascom has managed to complete an airport project on budget and ahead of schedule, while meeting the client's tight specifications. The firm has just completed the project to revamp Suhag Airport in the south of the country. This airport now features a new runway, taxiways and aircraft hard standing, as well as n
  • Crack infill system ideal reinstatement solution
    February 17, 2012
    Overnight repair work on a major English motorway has avoided the major traffic disruption and significantly increased road surfacing costs that would have occurred if left untreated.
  • Simex launches MP 1000HD for tunnel profiling
    March 5, 2024
    Designed for excavators from 35-60 tonnes that are customised for tunneling, the HD version differs from the original MP model of the same width in several ways.