Skip to main content

Hats off to Polypipe

Ridgidrain allows pipe sections to be cut without affecting pipe integrity.
By David Arminas May 15, 2020 Read time: 2 mins
Polypipe’s “top hats” adorn a major expansion of England’s M4 motorway near London

Over 3.2km of Ridgidrain and 1,000 “top hat” chamber base connectors from Polypipe under have been laid under an M4 motorway project in the UK.

Highways England is investing US$1.1 billion to create a “smart” section of the M4 motorway near London. A joint venture between Balfour Beatty and VINCI subsidiaries VINCI Grands Projets and Taylor Woodrow is delivering the upgrades, including widening the motorway from three to four lanes, rebuilding 13 major structures and deploying active traffic management technologies.

The joint venture started drainage upgrade work in October 2018. It used Ridgidrain pipe is a non-pressure surface water and subsurface water structured-wall carrier drain system. It is manufactured to nominal stiffness SN6 and has a high crush-resistance and strength-to-weight ratio. This makes it ideal for stormwater applications where high traffic loads are expected. Integral sockets for easy pipe alignment make installation rapid and straightforward, says the manufacturer, Polypipe Civils and Infrastructure - one of Europe’s largest manufacturers of plastic piping systems.

“Ridgidrain allows for pipe sections to be cut to length to meet onsite requirements without affecting pipe integrity or the ability to link it with the other components of the motorway’s surface water management system,” says Guy Miller, a Taylor Woodrow engineer.

Plain-ended pipes are available in diameters between 100-600mm and internally-socketed versions from 400-900mm. Ridgidrain is the first twinwall surface water drainage system with Highways Authority Product Approval Scheme (HAPAS) up to diameters of 900mm.

When connecting the plastic subsurface network with concrete drainage elements on the surface of the motorway, the bespoke flange “top hat” chamber base connectors act as inlets and conduits for the slip-formed concrete slot drains sited along the central reservation, says John Moss, business development director, with Polypipe Civils.

Polypipe is also providing a combination of Ridgidrain and “top hat” connectors with bespoke flange connections for the next phase of the project. This involves installing surface water drainage along the grass verges flanking the carriageways.

The M4 smart motorway works are due to finish in 2022.

Related Content

  • UV lining is highway drainage first for UK motorway upgrade
    December 19, 2017
    Drainage specialist Lanes Group is implementing the first project to extensively line highway drainage pipes as part of a Smart Motorway initiative in the UK. Lanes has been commissioned by the Carillion Kier Joint Venture working for Highways England to install ultra-violet – UV - liners during the M6 Junction 16-19 Smart Motorway scheme between Crewe and Knutsford, in county Cheshire. Lanes said that it is the first time that roadside drainage pipes will have been extensively lined, instead of being
  • Smart motorway project for UK’s M3
    July 23, 2014
    Balfour Beatty is to work on a €163.5 million (£129 million) upgrade project for a 21.4km stretch of the M3 motorway in the UK. The work involves upgrading the route to smart motorway status and is being carried out for the UK Government’s Highways Agency. This project will increase capacity, reduce congestion and shorten journey times for the 120,000 motorists/day using the route. This section of the motorway runs through the counties of Hampshire and Surrey, between Junction 2 which is interchange with th
  • Seal of approval for Sika
    June 22, 2012
    Skikaflex Construction by UK-based Sika was chosen by Skanska Balfour Beatty Joint Venture to seal movement joints during the widening of one of Europe’s busiest motorways. The M25, also known as the London Orbital, handles around 200,000 vehicles every day on its busiest sections. Its widening between junctions 27 and 30 is said to be delivering much needed extra capacity to tackle congestion and improve journey times.
  • Innovative new drainage solutions will help keep roads free from water
    October 2, 2014
    An array of new technologies will help optimise road drainage and minimise flooding risks - Mike Woof reports In the UK the specialist contractor Lanes Group has carried out extensive inspection work of the drainage systems for the M6 toll route around the city of Birmingham. A powerful zoom camera has been used to carry out the inspection work for Midland Expressway, which operates and maintains the 43km-long motorway, running from Coleshill to Cannock.