Skip to main content

The bridge to reduced traffic

In Zaporozhye, the industrial metropolis in Ukraine's south-east, a multi-lane cable stayed bridge is being built alongside an older viaduct. On completion, this large-scale infrastructure project will massively reduce the traffic burden on the existing bridge and significantly improve the daily traffic situation at this major river crossing.
February 28, 2012 Read time: 2 mins
The 150m suspension towers are built using Doka's versatile SKE 50 automatic climbers and Doka Top 50 large-area formwork
In Zaporozhye, the industrial metropolis in Ukraine's south-east, a multi-lane cable stayed bridge is being built alongside an older viaduct.

On completion, this large-scale infrastructure project will massively reduce the traffic burden on the existing bridge and significantly improve the daily traffic situation at this major river crossing.

The two separate roadway slabs are cable stayed off twin H-shaped suspension towers, each 150m high. The project management team of lead contractor VTA Mostobud opted for an automatic climbing formwork solution from 203 Doka for the two suspension towers.

In terms of formwork adaptability the demands were tremendous, because the inclination of the tower legs changes over their height and the structures taper upward, but Doka's SKE 50 automatic climbers worked to the project owner's complete satisfaction and without time-consuming adaptations as the build progressed. For strength, the two towers are of solid cross-section to the full height of the first two concreting sections: the section is hollow from the 11m level up, and per tower leg there are eight SKE 50 automatic climbers carrying 100m² of Doka Top 50 beam formwork, plus a set of Doka shaft formwork.

"The formwork units [Doka SKE 50] are climbed very rapidly using hydraulic cylinders and the forming up and stripping out routines are straightforward, two factors that contribute enormously to speedy progress on this build," says project manager Klymenko Volodymyr.

A safety net safeguards all four platform levels to complete the comprehensive safety concept. Up to where the cross beam ties in at the sixth concreting section, the legs of the towers are inclined at an angle of 5.3° off the vertical, and above that beam level, the tower legs are climbed at an angle of 5.6°. The polygonal cross section tapers 5cm per concreting section. Aggregated over the total of 40 concreting sections, that equates to a difference of 2m between the first and last sections in the towers' tapering cross section.

The hollow section cross beam is 6m high and 20m long to carry the roadway slab and is formed with Doka Top 50 large-area formwork, supported at a height of some 25m by Staxo 100 load-bearing towers.

For more information on companies in this article

Related Content

  • Peri’s formwork and shoring solution for the “East End Crossing”
    July 6, 2016
    Pylons almost 90m high are a striking feature of a new cable-stayed East End Crossing bridge over the Ohio River in Louisville, Kentucky state in the US The pylons are characterised by their complex shapes and massive legs and cross beams. Peri provided a comprehensive overall concept for its construction – consisting of a planning solution with perfectly matched formwork, climbing, shoring and scaffolding systems along with extensive on-site support. With a Peri solution, the construction crew were a
  • Formwork plays a leading role in global infrastructure projects
    June 13, 2012
    New and highly regarded existing formwork systems have been used in major recent transport-related construction projects across the globe. Guy Woodford looks at some of their applications The multi-million dollar Mississippi River Bridge project in the United State is creating a vital new gateway between Illinois and Missouri. Central to the project is the realignment and reconstruction of Interstate 70 and a new landmark bridge, featuring two pylons projecting vertically from the Mississippi river bed w
  • Formwork developments in bridge construction
    February 23, 2012
    Major infrastructure projects worldwide are relying on innovative formwork solutions for speed and safety as Patrick Smith reports. The 970m long cable-stayed Golden Ears Bridge crossing the Fraser River in Vancouver, Canada, is the core element of a six-lane, highway project near the Canadian west coast.
  • Superlative formwork’s global appeal
    April 25, 2013
    The latest formwork solutions are enabling some tough bridge-building projects to be delivered in South America and Europe, while the world’s largest construction equipment show is seeing the merits of other cutting-edge formwork. Guy Woodford reports. Taking a road and rail link across one of South America’s largest rivers, together with its swamps and floodplain, calls for a new crossing of superlative dimensions. Two 135.5m pylons for the third bridge across the Orinoco River in Venezuela are taking shap