Skip to main content

New Wear Crossing cables fully installed and tensioned to 50%

Structural engineering company VSL International has installed all 28 cable stays of England’s New Wear Crossing and stressed them to 50% of their design load. The next stage of stressing the cables will happen next month and be to 100% of design load. This will allow the construction team to adjust and tension them just enough to lift the bridge deck off the blue steel temporary supports that were constructed in the river to take the weight of the structure.
September 21, 2017 Read time: 3 mins
Looking good: The 28 cable stays are fully installed on the New Wear Crossing and tensioned to 50 percent.

Structural engineering company 1569 VSL International has installed all 28 cable stays of England’s New Wear Crossing and stressed them to 50% of their design load.

The next stage of stressing the cables will happen next month and be to 100% of design load. This will allow the construction team to adjust and tension them just enough to lift the bridge deck off the blue steel temporary supports that were constructed in the river to take the weight of the structure.
 
In the coming months, the temporary supports will be removed, leaving only the single central arched pylon and the bridge deck on display in the river.

Opening of the bridge is expected by spring of next year.

Finishing works, such as road surfacing, paving, lighting, the installation of railings and carrying out road markings, must all be complete before the cable stays can be finely adjusted and locked off at the end of construction.

 The 28 cable stays are installed in pairs north and south of the central pylon. Each cable stay is contained inside a white protective, plastic sheath. Inside each sheath, or tube, are between 44-77 strands, depending on a cable’s intended position on the deck, that form a single cable. They vary in length from 52-165m.

The longer the cable, the more strands there are. Each strand is the diameter of a small coin and will be tensioned to lift seven tonnes.

“People could be forgiven for thinking the bridge is very close to opening as the structure looks complete from a distance,” explained Stephen McCaffrey, project director for 1622 Farrans Construction and Victor Buyck Steel Construction, a joint venture to deliver the project on behalf of Sunderland City Council.

“We still have quite a lot to do, such as completing the road works on both sides of the river, getting the surface of the bridge deck finished and all of those additional works and safety features complete.”
 
Work began on the New Wear Crossing – Sunderland’s first bridge across the River Wear in more than 40 years – in May 2015.

The bridge become more recognisable with the 105m pylon being erected in February, the bridge deck launched across the river in spring and the installation of the cable stays during the summer.

For more information on companies in this article

Related Content

  • The era of workzone data
    July 4, 2018
    Portable work zone messaging is now integral - not an add-on - when it comes to safety on large-scale highway projects. Andrew Williams* reports. Portable work zone ITS solutions have emerged in recent years as important flexible tools for managing major roadwork projects, from new-build to upgrades. They effectively ensure traffic disruption is kept to a minimum and lives can be saved. As such, the technology forms a central component of a major €1.7 billion project in the southern English county of Cambr
  • Doka puts the ‘Y’ in Turkey
    July 8, 2020
    The 600m cable-stayed Kömürhan Bridge rises around 165m over eastern Turkey’s Karakaya Dam Lake and is part of the Malatya-Elazig State Highway. The bridge is the fourth single-pylon cable-stayed bridge in the world and is due to open in July.
  • A macro website launched for microsurfacing processes
    October 9, 2018
    RoadResource.org as a go-to website for surfacing information is now live When RoadResouce.org went live – quietly - in July it was the end of two years of hard work by three major US associations for pavement preservation. But there was no grand party or ceremonial pushing of the “go live” button, says Doug Hogue, vice president and general manager of VSS Macropaver. “For all of us in the industry July is a busy period that left little time to celebrate on the opening day,” says the 51-year-old chartere
  • Tyne Bridge revamp finally starts
    February 12, 2024
    The UK’s Department for Transport has handed over €41 million – promised in 2022 – for a restoration of the historically listed 95-year-old Tyne Bridge in northeast England.