Skip to main content

New Wear Crossing cables fully installed and tensioned to 50%

Structural engineering company VSL International has installed all 28 cable stays of England’s New Wear Crossing and stressed them to 50% of their design load. The next stage of stressing the cables will happen next month and be to 100% of design load. This will allow the construction team to adjust and tension them just enough to lift the bridge deck off the blue steel temporary supports that were constructed in the river to take the weight of the structure.
September 21, 2017 Read time: 3 mins
Looking good: The 28 cable stays are fully installed on the New Wear Crossing and tensioned to 50 percent.

Structural engineering company 1569 VSL International has installed all 28 cable stays of England’s New Wear Crossing and stressed them to 50% of their design load.

The next stage of stressing the cables will happen next month and be to 100% of design load. This will allow the construction team to adjust and tension them just enough to lift the bridge deck off the blue steel temporary supports that were constructed in the river to take the weight of the structure.
 
In the coming months, the temporary supports will be removed, leaving only the single central arched pylon and the bridge deck on display in the river.

Opening of the bridge is expected by spring of next year.

Finishing works, such as road surfacing, paving, lighting, the installation of railings and carrying out road markings, must all be complete before the cable stays can be finely adjusted and locked off at the end of construction.

 The 28 cable stays are installed in pairs north and south of the central pylon. Each cable stay is contained inside a white protective, plastic sheath. Inside each sheath, or tube, are between 44-77 strands, depending on a cable’s intended position on the deck, that form a single cable. They vary in length from 52-165m.

The longer the cable, the more strands there are. Each strand is the diameter of a small coin and will be tensioned to lift seven tonnes.

“People could be forgiven for thinking the bridge is very close to opening as the structure looks complete from a distance,” explained Stephen McCaffrey, project director for 1622 Farrans Construction and Victor Buyck Steel Construction, a joint venture to deliver the project on behalf of Sunderland City Council.

“We still have quite a lot to do, such as completing the road works on both sides of the river, getting the surface of the bridge deck finished and all of those additional works and safety features complete.”
 
Work began on the New Wear Crossing – Sunderland’s first bridge across the River Wear in more than 40 years – in May 2015.

The bridge become more recognisable with the 105m pylon being erected in February, the bridge deck launched across the river in spring and the installation of the cable stays during the summer.

For more information on companies in this article

Related Content

  • East End Crossing Project—Availability payment P3 in action
    July 14, 2017
    Indiana exercised its authority to use a P3 contract when it partnered with Kentucky for new bridges across the Ohio River. Barney Allison and John Smolen* explain the groundbreaking availability payment deal. Earlier this year, traffic began rolling over the new tolled Lewis and Clark Bridge spanning the Ohio River from northern Kentucky to southern Indiana. The cable-stayed bridge is part of the award-winning Ohio Bridges Project to untangle traffic within the greater metropolitan area of Louisville, Kent
  • New EU-Russian highway connection
    February 18, 2013
    Among the forests and lakes of Finland, one of Europe's newest motorway links is being built as a Green highway linking Europe to Russia - Adrian Greeman reports The road eastwards from Finland's capital Helsinki, along the north coast of the Gulf of Finland, has not carried heavy traffic volumes, at least until recent times. Highway seven as it is designated locally, or E18 in European nomenclature, is partly motorway but in some sections still dual carriageway or even just a single lane each way, finishin
  • Sandvik’s DT1131i jumbo and iSURE software in Iceland and Norway
    August 14, 2019
    Sandvik’s DT1131i three-boom, electro-hydraulic jumbo, iSURE tunnel management software and the latest drill bit hardware were recently put to the test in Iceland and Norway* Czech contractor Metrostav recently achieved 105m of tunnel excavation in a record-breaking six days. But it will be consistent performance and progress that will see Iceland’s Dyrafjordurgong Tunnel in the remote Westfjords region open on time and on budget. The 5.3km Dyrafjordurgong Tunnel is costing around €69 million and due
  • US$600 million for Cape Fear bridge replacement?
    February 14, 2024
    An estimate of up to US$600 million has been suggested for North Carolina’s Cape Fear bridge replacement.