Skip to main content

New Wear Crossing cables fully installed and tensioned to 50%

Structural engineering company VSL International has installed all 28 cable stays of England’s New Wear Crossing and stressed them to 50% of their design load. The next stage of stressing the cables will happen next month and be to 100% of design load. This will allow the construction team to adjust and tension them just enough to lift the bridge deck off the blue steel temporary supports that were constructed in the river to take the weight of the structure.
September 21, 2017 Read time: 3 mins
Looking good: The 28 cable stays are fully installed on the New Wear Crossing and tensioned to 50 percent.

Structural engineering company 1569 VSL International has installed all 28 cable stays of England’s New Wear Crossing and stressed them to 50% of their design load.

The next stage of stressing the cables will happen next month and be to 100% of design load. This will allow the construction team to adjust and tension them just enough to lift the bridge deck off the blue steel temporary supports that were constructed in the river to take the weight of the structure.
 
In the coming months, the temporary supports will be removed, leaving only the single central arched pylon and the bridge deck on display in the river.

Opening of the bridge is expected by spring of next year.

Finishing works, such as road surfacing, paving, lighting, the installation of railings and carrying out road markings, must all be complete before the cable stays can be finely adjusted and locked off at the end of construction.

 The 28 cable stays are installed in pairs north and south of the central pylon. Each cable stay is contained inside a white protective, plastic sheath. Inside each sheath, or tube, are between 44-77 strands, depending on a cable’s intended position on the deck, that form a single cable. They vary in length from 52-165m.

The longer the cable, the more strands there are. Each strand is the diameter of a small coin and will be tensioned to lift seven tonnes.

“People could be forgiven for thinking the bridge is very close to opening as the structure looks complete from a distance,” explained Stephen McCaffrey, project director for 1622 Farrans Construction and Victor Buyck Steel Construction, a joint venture to deliver the project on behalf of Sunderland City Council.

“We still have quite a lot to do, such as completing the road works on both sides of the river, getting the surface of the bridge deck finished and all of those additional works and safety features complete.”
 
Work began on the New Wear Crossing – Sunderland’s first bridge across the River Wear in more than 40 years – in May 2015.

The bridge become more recognisable with the 105m pylon being erected in February, the bridge deck launched across the river in spring and the installation of the cable stays during the summer.

For more information on companies in this article

Related Content

  • Major bridge widening project going to plan
    April 11, 2012
    When built it was determined that a vital US road/rail bridge would always be widened. Work on that huge project is going to plan as Patrick Smith reports One of the biggest bridge widening projects in the world is being carried out under an ambitious development programme. At US$1.2 billion, the seven-year scheme to widen the Huey P. Long Bridge in the US state of Louisiana is also the largest of 16 projects planned under the state's TIMED (Transportation Infrastructure Model for Economic Development)
  • Self-climbing formwork solution for bridge pylons
    February 27, 2012
    Harsco Infrastructure has provided self-climbing formwork (SCF), which is helping ensure quick and safe access during the construction of a 320m tall pylon for the world’s longest cable-stayed bridge.
  • Modern formwork systems - fast, flexible, safe
    February 21, 2012
    Speed of erection, safety, cost-efficiency and flexibility are among the attributes of modern formwork systems. Modern formwork and scaffolding systems are attractive in particular for their speed of erection, safety, cost-efficiency and flexibility.
  • Mersey Gateway Bridge project progress
    October 6, 2016
    Work is well in hand on the Mersey Gateway Bridge project in the UK. The bridge construction work has now reached a major milestone. The south pylon of the Mersey Gateway has been completed, marking the project’s highest point in the River Mersey estuary. The south pylon stands 125m high, with the north pylon due to be completed in the next few days. The smaller central pylon, which is due to be finished in November, will be 80m high. A specialist automatic climbing system is being used to construct the