Skip to main content

Speed hardening system improves tunnel construction

BASF claims that its latest innovation will help improve efficiency in tunnel construction operations. Developed by BASF's Construction Chemicals division the new Crystal Speed Hardening system (CSH) is an advanced admixture technology aimed directly at the tunneling market.
February 14, 2012 Read time: 2 mins
The new concrete concept from BASF will help cut curing times
2645 BASF claims that its latest innovation will help improve efficiency in tunnel construction operations. Developed by BASF's Construction Chemicals division the new Crystal Speed Hardening system (CSH) is an advanced admixture technology aimed directly at the tunneling market. This product offers increases in efficiency for concrete casting, both for precast segments and cast in-situ linings. The fast-curing concept allows the removal of formwork at an earlier stage of the casting process and increases productivity. The product can shorten the length of time that formwork or shuttering has to be kept in position or by reducing the number of sets of formwork required. In addition to supporting efficiency, the system helps reduce CO2 emissions, optimises material use and meets high quality specifications according to the firm. It does so by providing high early strength development whilst balancing the requirement for an optimum mix through the use of more binding material and reduced clinker content.

The CSH concept uses a new hardening accelerator, X-SEED, to boost early strength development by modifying the action mechanism of cement hydration. X-SEED is made of suspended CSH-seeding crystals: the material added is of the same nature as the final hydration products from the cement reaction with water. As the suspended crystals are considerably smaller than microsilicas, the surface is much more beneficial for accelerating the crystal growth during the early stages of concrete hardening. The product has already been tried and tested in a number of tunneling trials. The abbreviation CSH also refers to calcium silicate hydrates; the cement hydration products responsible for the compressive strength of concrete. Hydration speed depends on the chemical composition of clinker and other cementitious materials. To simplify the science, by using BASF's X-SEED admixtures, a liquid suspension of synthetic crystal seeds on the nano scale, the growth of calcium silicate hydrate crystals is significantly accelerated.

For more information on companies in this article

Related Content

  • British Tunnelling Society conference: digging deep for data
    December 13, 2016
    Tunnelling innovation is creating mountains of data for contractors and designers, delegates to a recent British Tunnelling Society (BTS) conference heard Successful innovation in tunnelling techniques and technologies is creating more and more data, thanks to digitalisation.
  • Compaction review: cutting edge updates
    June 21, 2024
    An array of innovative asphalt compaction machines are now coming to market from several of the major manufacturers.
  • BOMAG’s latest stabilisers: RS 250 and RS 300
    May 19, 2022
    Tractor-towed stabilisers are a new addition to BOMAG's product range – the RS 250 and RS 300.
  • Fast post installation
    February 10, 2012
    A novel single part post mix concrete is now available in the Ultracrete line-up from the Instarmac Group. The SUPER FIX product delivers a rapid hardening blend of cements, graded aggregates and additives and suits duties such as the installation of posts, fences and poles. The product is said to be simple and easy to use and requires the addition of water on-site. Versatile and rapid setting, the product is poured into the post fixing hole and water is then added. This speeds installation and eliminates t