Skip to main content

Speed hardening system improves tunnel construction

BASF claims that its latest innovation will help improve efficiency in tunnel construction operations. Developed by BASF's Construction Chemicals division the new Crystal Speed Hardening system (CSH) is an advanced admixture technology aimed directly at the tunneling market.
February 14, 2012 Read time: 2 mins
The new concrete concept from BASF will help cut curing times
2645 BASF claims that its latest innovation will help improve efficiency in tunnel construction operations. Developed by BASF's Construction Chemicals division the new Crystal Speed Hardening system (CSH) is an advanced admixture technology aimed directly at the tunneling market. This product offers increases in efficiency for concrete casting, both for precast segments and cast in-situ linings. The fast-curing concept allows the removal of formwork at an earlier stage of the casting process and increases productivity. The product can shorten the length of time that formwork or shuttering has to be kept in position or by reducing the number of sets of formwork required. In addition to supporting efficiency, the system helps reduce CO2 emissions, optimises material use and meets high quality specifications according to the firm. It does so by providing high early strength development whilst balancing the requirement for an optimum mix through the use of more binding material and reduced clinker content.

The CSH concept uses a new hardening accelerator, X-SEED, to boost early strength development by modifying the action mechanism of cement hydration. X-SEED is made of suspended CSH-seeding crystals: the material added is of the same nature as the final hydration products from the cement reaction with water. As the suspended crystals are considerably smaller than microsilicas, the surface is much more beneficial for accelerating the crystal growth during the early stages of concrete hardening. The product has already been tried and tested in a number of tunneling trials. The abbreviation CSH also refers to calcium silicate hydrates; the cement hydration products responsible for the compressive strength of concrete. Hydration speed depends on the chemical composition of clinker and other cementitious materials. To simplify the science, by using BASF's X-SEED admixtures, a liquid suspension of synthetic crystal seeds on the nano scale, the growth of calcium silicate hydrate crystals is significantly accelerated.

For more information on companies in this article

Related Content

  • BASF to boost output
    February 17, 2012
    BASF is boosting output at its Norwegian plant at Granerud in Nord-Odal. The €e1 million investment at the BASF Construction Chemicals facility will help develop production capacity for its MEYCO chemicals and MEYCO equipment lines, which are sold into the tunnel construction sector.
  • Korean bridge construction poses challenges
    February 23, 2012
    On South Korea's southern coast, an innovative highway sea crossing is providing many engineering challenges
  • Korean bridge construction poses challenges
    April 5, 2012
    On South Korea's southern coast, an innovative highway sea crossing is providing many engineering challenges The new Busan-Geoje crosses from South Korea's second city to its biggest island and is slightly shorter than the 12km of the country's famous Incheon project. In addition the main cable stay bridge for the Busan-Geoje project has a 475m span rather than the 800m of the Incheon central span. However the 8.2km Busan-Geoje project faces perhaps greater technical challenges and also includes a second b