Skip to main content

New Penang Bridge takes shape

Construction work on the longest bridge in Malaysia and South-East Asia is well underway. Malaysia and South-East Asia is well underway. When completed, the cable-stayed bridge will have a two-lane carriageway and a motorcycle lane in each direction, and will connect Batu Kawan on the mainland to Seberang Perai and Batu Maung on Penang Island. The main span will be 250m long with a length over water of 17km and a 30m height above the water. Costing an estimated US$1.5 billion the 24km long bridge is being b
April 10, 2012 Read time: 3 mins
The new Penang Bridge takes shape

Construction work on the longest bridge in Malaysia and South-East Asia is well underway. Malaysia and South-East Asia is well underway.

When completed, the cable-stayed bridge will have a two-lane carriageway and a motorcycle lane in each direction, and will connect Batu Kawan on the mainland to Seberang Perai and Batu Maung on Penang Island.

The main span will be 250m long with a length over water of 17km and a 30m height above the water.

Costing an estimated US$1.5 billion the 24km long bridge is being built with a large loan from China with construction being carried out by a joint venture comprising the 3082 Chinese Harbour Engineering Company (CHEC) and the 3083 United Engineers Malaysia Berhad (UEM) Group.

By the time the signs are ready, the tests and trial runs conducted, it will probably be open to traffic in early 2014. Work on the bridge started in 2008, and to undertake the piling work for the bridge foundations, CHEC bought two of 3087 BSP International Foundations' (BSP) heavy-duty CGL370 hydraulic piling hammers, which are fitted with a 25tonne ramweight, each having a maximum stroke of 1.5m and a blow rate of between 32-75 blows per minute.

Piles up to 2m diameter can be driven as standard, and with special attachments larger diameters can be easily accommodated.

Both BSP hammers were fixed on specially built barge-mounted leaders with one working from the shore at Batu Kawan on the mainland while the other worked from Batu Maung on Penang Island.

By April, 2011 piling work was nearly completed but building the pile caps and bridge support piers proved difficult through delays caused when the company had to amend its cap and pier design to ensure they could withstand an earthquake measuring 8.0 on the Richter scale.

Since piling began in March 2009 some 3,000 piles have been driven by each of the two BSP hammers to provide the foundations for the bridge's supporting piers arranged in two parallel rows. The majority are spun concrete piles 1m in diameter and between 57m-60m long with some driven at a rake (batter) of 7:1.

In addition to the concrete piles some 750 tubular steel piles measuring 1.6m in diameter and 77m long were also driven. The piles were driven into the sea bed which consists of soft clay overlaying medium-dense sandy silt. Between five to ten piles were driven per day.

CHEC chose the BSP hammers because of previous experience using the Ipswich, UK-based company's products on other projects, notably a contract to extend the harbour at Tripoli in Lebanon.

Related Content

  • Champlain Bridge set to open by end of year, says SNC-Lavalin
    May 14, 2018
    The Canadian city’s replacement Champlain Bridge will open on schedule at the end of the year. Montreal, one of Canada’s largest cities, will have a well-earned Christmas present in December when the new Champlain Bridge opens after 42 months of construction. The new bridge, part of a six-lane 6km corridor including roads, is being built alongside the original bridge over the Saint Lawrence River and Seaway canal system. The new bridge, 3.4km long, runs from the île des Soeurs to Brossard, immediately dow
  • Peri formwork for Danish port link tunnel project
    November 29, 2013
    The Nordhavnsvej – Vej- og Tunnelentreprise (Nordhavnsvej) project is Copenhagen’s largest infrastructure project in the last 50 years. The 1.65km-long route will eventually link the Danish capital’s northern port area with the Helsingør motorway. It runs through a very densely built urban area, in parts at depths of up to 22m. One particular challenge regarding the execution was planning the course of the tunnel because the underground structure also crosses a very busy railway line.
  • Arch of innovation
    September 21, 2020
    ULMA engineering solutions on the emblematic Arch of Innovation bridge, Brazil
  • China Harbor Engineering picks up Brunei’s Muara Besar project
    May 11, 2015
    Brunei has awarded Chinese infrastructure construction company China Harbor Engineering Company (CHEC) the US$204 million Pulau Muara Besar Bridge, Road and Utilities project through an open tender. CHEC reportedly signed the deal with the Brunei Economic Development Board on May 6, according to Chinese media. Pulau Muara Besar is a 955ha island in Brunei Bay, immediately across from Brunei’s largest port town, Muara, on the mainland. The island is undergoing major infrastructure development including