Skip to main content

New Penang Bridge takes shape

Construction work on the longest bridge in Malaysia and South-East Asia is well underway. Malaysia and South-East Asia is well underway. When completed, the cable-stayed bridge will have a two-lane carriageway and a motorcycle lane in each direction, and will connect Batu Kawan on the mainland to Seberang Perai and Batu Maung on Penang Island. The main span will be 250m long with a length over water of 17km and a 30m height above the water. Costing an estimated US$1.5 billion the 24km long bridge is being b
May 9, 2012 Read time: 3 mins
The new Penang Bridge takes shape

Construction work on the longest bridge in Malaysia and South-East Asia is well underway. Malaysia and South-East Asia is well underway.

When completed, the cable-stayed bridge will have a two-lane carriageway and a motorcycle lane in each direction, and will connect Batu Kawan on the mainland to Seberang Perai and Batu Maung on Penang Island.

The main span will be 250m long with a length over water of 17km and a 30m height above the water.

Costing an estimated US$1.5 billion the 24km long bridge is being built with a large loan from China with construction being carried out by a joint venture comprising the 3082 Chinese Harbour Engineering Company (CHEC) and the 3083 United Engineers Malaysia Berhad (UEM) Group.

By the time the signs are ready, the tests and trial runs conducted, it will probably be open to traffic in early 2014. Work on the bridge started in 2008, and to undertake the piling work for the bridge foundations, CHEC bought two of 3087 BSP International Foundations' (BSP) heavy-duty CGL370 hydraulic piling hammers, which are fitted with a 25tonne ramweight, each having a maximum stroke of 1.5m and a blow rate of between 32-75 blows per minute.

Piles up to 2m diameter can be driven as standard, and with special attachments larger diameters can be easily accommodated.

Both BSP hammers were fixed on specially built barge-mounted leaders with one working from the shore at Batu Kawan on the mainland while the other worked from Batu Maung on Penang Island.

By April, 2011 piling work was nearly completed but building the pile caps and bridge support piers proved difficult through delays caused when the company had to amend its cap and pier design to ensure they could withstand an earthquake measuring 8.0 on the Richter scale.

Since piling began in March 2009 some 3,000 piles have been driven by each of the two BSP hammers to provide the foundations for the bridge's supporting piers arranged in two parallel rows. The majority are spun concrete piles 1m in diameter and between 57m-60m long with some driven at a rake (batter) of 7:1.

In addition to the concrete piles some 750 tubular steel piles measuring 1.6m in diameter and 77m long were also driven. The piles were driven into the sea bed which consists of soft clay overlaying medium-dense sandy silt. Between five to ten piles were driven per day.

CHEC chose the BSP hammers because of previous experience using the Ipswich, UK-based company's products on other projects, notably a contract to extend the harbour at Tripoli in Lebanon.

Related Content

  • Formwork solutions for bridge maintenance and repair
    January 6, 2015
    An array of innovative formwork solutions have helped in the repair and construction of key bridge links - Mike Woof writes Formwork producers are continually developing novel solutions for bridge maintenance and construction applications. Several key structures have benefited from the novel use of formwork systems, with suppliers such as Doka, PERI, Pilosio and RMD all working on important structures in recent times. In Estonia, construction work is underway on the bypass around Tartu, the country’s
  • Montreal’s new Champlain Bridge is shaping up for Christmas
    September 10, 2018
    Montreal’s Champlain Bridges - one going up, one coming down, reports David Arminas The importance of the new Champlain Bridge to Montreal and Canada can’t be overstated, given the crumbling nature of the not-so-old original Champlain Bridge. The original steel truss affair across the St Lawrence River and the adjacent St Lawrence Seaway canal is “a lifeline for residents and businesses” in greater Montréal, according to the national Auditor General - the public sector spending watchdog. “It accommodates
  • BSP’s productive piling and compaction tool
    September 14, 2015
    BSP International Foundations has unveiled the latest in its line-up of Rapid Impact Compactors (RIC). The new RIC-16000 unit joins an established four-model range offering drop-weights from 5tonnes up to 16tonnes. Depending on prevailing ground conditions this model is capable of significant ground consolidation to depths of more than 8m. RICs have been successfully used to consolidate gravel, sands and some silts. The ability to dump and compact sand or stone to significant depths simplifies remediatio
  • Sunderland’s New Wear Crossing takes shape
    February 16, 2017
    The New Wear Crossing will be the first bridge to be built over the River Wear in Sunderland, UK, for more than 40 years Raising the bridge’s 100m-tall pylon promised to be a stunning visual sight, but also a tricky operation dictated by extremely variable local weather. World Highways went to press just before the operation, but not before the pylon had arrived by barge on January 7. It had completed a two-day crossing of the often unpredictable North Sea from the Belgian port of Ghent where it was f