Skip to main content

High speed bridge demolition minimises disruption

A high speed bridge demolition project has been carried out successfully in Germany. Speed was of the essence as the bridge spanned an important road link and had to be removed in a tight time frame, minimising disruption to traffic.
February 16, 2012 Read time: 3 mins
Atlas Copco hydraulic equipment performed reliably during a 30 hour project to remove an old road bridge in southern Germany
A high speed bridge demolition project has been carried out successfully in Germany. Speed was of the essence as the bridge spanned an important road link and had to be removed in a tight time frame, minimising disruption to traffic.

The job formed part of a project for a new layout of the junction of the roads B297 and B29 close to Lorch in southern Germany. FWA Fischer Weilheim Abbruch was brought in by the Stuttgart Regional Council to demolish the old bridge carrying the B297 over the B29. The two-bay bridge structure was made of reinforced concrete and weighed 3,000 tonnes. During demolition work, damage caused to the closed section of Federal road had to be avoided at all cost.

The demolition job turned out to be difficult because the bridge not only featured a longitudinal and transverse slope, but also had a curve at a 280m radius to the horizontal. Slightly offset and some 15m below the bridge, a passage for local residents' vehicles had to be always accessible for rescue vehicles during the entire demolition period.

The only way to carry out the job was for the demolition to be undertaken during a set period when the roads could be closed, to minimise disruption and maximise safety.

Work started with the full closure of the roads, the removal of the crash barriers and the protection of the Federal road B29 using an impact bed made of material for subsequent recycling. This was followed by the demolition of the bridge carried out by the fleet of 178 Caterpillar machines consisting of a wheeled excavator and five crawler excavators equipped with hydraulic breakers and CombiCutters.

For its attachments FWA 2777 Fischer Weilheim used 161 Atlas Copco tools; a total of five model HB3000, HB4200 and HB7000 heavy hydraulic breakers which were supported by four model CC3300U, CC3300S and CC6000U CombiCutters.

As the two HB3000 hammers were breaking down the 300mm thick deck slab from above, the two CC3300U and the CC6000U CombiCutters started to reduce the bridge caps. Then the bottom chords with a cross sectional area of 4m2 of concrete were demolished by the two HB4200 hydraulic breakers and the HB 7000. Once the longitudinal reinforcements were accessible, they were cut by the CC3300S into lengths suitable for removal.

Once the entire bridge bay had been demolished, the CC6000U CombiCutter used its force and its 1.4m wide jaw to demolish the bridge abutments. The use of this large CombiCutter allowed the demolishers from Weilheim to tear down without major effort the one metre wide and heavily reinforced wing walls of the abutment. Afterwards the 7tonne hydraulic breaker was used to reduce the abutment to the ground.

According to the contractor the availability of the hydraulic tools more than met requirements. All five hydraulic attachments worked non-stop for 30 hours without problems.

Once the demolition work was complete the concrete was recycled on site for use in other road construction projects.

For more information on companies in this article

Related Content

  • All aboard the Wirtgen paving train on Germany’s A7 project
    February 21, 2019
    The A7 is being widened between Hamburg and Bordesholm from four lanes to six - in some places to eight - to ensure the motorway remains an efficient traffic artery. The aim is to create a pavement with a high degree of driving comfort but which withstands the loads of heavy-goods traffic. For widening the 60km stretch in the Schleswig-Holstein region, consortium Via Solutions Nord and joint venture ARGE A7 Hamburg-Bordesholm opted for steel reinforced concrete paving with an exposed aggregate concrete s
  • Vögele sets paving record in German capital
    September 16, 2015
    Material transfer vehicles and remixing systems are crucial to delivering quality paving. Using material transfer vehicles (MTVs) can play a major role in delivering high quality road surfaces. These units can help boost quality by minimising the risk of material or thermal segregation. A major road paving project has been carried out in Germany using innovative paving methods. For the first time ever, binder and surface courses were paved over a width of 15.5m. This paving job was carried out on a 4.2km st
  • Rebuilding a historic bridge linking the US and Canada
    March 8, 2016
    While many road authorities in North America are finding it difficult to stretch their bridge assets beyond half a century, one bridge is closing in on its centenary - David Arminas reports The international Peace Bridge, connecting the Canadian province of Ontario with the US state of New York, is 88 years young this year, and still going strong.
  • Brazil’s Serra do Cafezal Highway
    July 29, 2015
    Brazil's improved Mercosur route will boost capacity and cut travel time - Mauro Nogarin writes. The Régis Bittencourt Highway is one of the main access routes of the Mercosur traffic. It has a length of 400km and connects the main cities of São Paulo and Curitiba, which allows for products to enter from the southeast toward the rest of the southern part of Brazil and later transit to Argentina, Paraguay and Uruguay. Products also flow into Brazil from Mercosur through this major highway. The cost of the hi