Skip to main content

Aggregate Industries lightens the load for the Acton Swing Bridge

Aggregates Industries recently lightened the load for the 73m-long bow string truss Acton Swing Bridge in England. When opened in 1933, it was the first floating swing bridge in the UK – floating on a pontoon. The 84-year-old bridge, which is cared for by the Canal & River Trust charity, carries the busy A49 road over the River Weaver Navigation, in the county of Cheshire. A recent €1.7 million complete refurbishment included strengthening works to the underside of the bridge as well as improvements to its
October 2, 2018 Read time: 3 mins
Work in full swing on the Acton Swing Bridge
Aggregates Industries recently lightened the load for the 73m-long bow string truss Acton Swing Bridge in England. When opened in 1933, it was the first floating swing bridge in the UK – floating on a pontoon.


The 84-year-old bridge, which is cared for by the Canal & River Trust charity, carries the busy A49 road over the River Weaver Navigation, in the county of Cheshire. A recent €1.7 million complete refurbishment included strengthening works to the underside of the bridge as well as improvements to its appearance.

Core to the project’s success was the ability to enhance the bridge’s structural integrity to allow for heavier traffic. The challenge was to do this without an increase of mass – given the required 2.5m allowance for boats passing underneath.

As such, 2297 Aggregate Industries’ Lytag secondary aggregate - up to 50% lighter than normal weight aggregate - was chosen by lead contractor Kier Construction. By using Lytag to replace the infill with the framework, the weight was effectively reduced from 2,400kg/m³ to 1,650kg/m³. This gave increased flexibility and durability for Kier, while ensuring an increased overall strength. The approach also negated the need for quarried aggregate, helping to reduce material requirements and ensure efficiencies.

With works now complete, the contract saw Aggregate Industries supply 100tonnes of 0/14mm Lytag - a tailored blend of aggregates specifically designed to offer a greater reduction in concrete density.

The design freedom afforded by Lytag offers the same level of structural performance as normal weight concrete, explained Steve Curley, general manager for Lytag at Aggregate Industries.


“However, it is significantly lighter, thus reducing the dead load of a construction. In projects such as Acton Swing Bridge, where strengthening works need to be achieved without resulting in an increase to size or mass, this product can really make the otherwise infeasible achievable.”

The lightweight concrete has a density of 1,850kg/m³ using natural fines (normal weight concrete of 2,400 kg/m³). If fines are used in conjunction with the 4/14mm aggregate, the density can be as low as 1,650kg/m³.

Using Lytag within the design can not only reduce the thickness of the slab, columns and foundations but reduce the amount of rebar required, resulting in a quicker more cost-effective greener structure.

Aggregate Industries is a member of the Swiss global building materials provider LafargeHolcim Group.

For more information on companies in this article

Related Content

  • Innovations in aggregate production
    February 20, 2012
    Innovations abound in the aggregate production sector - Mike Woof reports. With road construction accounting for a significant percentage of aggregate production, developments in this industry are of major importance for the highway sector. Technical advances in aggregate production methods have pushed technological boundaries, resulting in cost/tonne reductions for products and improving operating efficiency for major producers.
  • RMD Kwikform 3D viaduct design aids single concrete pour in Norway
    March 13, 2015
    Engineers with RMD Kwikform used 3D modelling to overcome challenging terrain and tight schedules for pouring a single-deck concrete viaduct in mid-Norway. The Doro Viaduct is a post-tension three-span single-carriageway measuring 9.5m wide. It forms an important part of the large realignment of the E39 Harangen-Høgkjølen route in the Trondheim mid-region of Norway. The project needed a formwork and shoring solution to support a 93m-long, 750m3 single-deck pour for the three span Doro viaduct in Norway. For
  • RMD Kwikform 3D viaduct design aids single concrete pour in Norway
    March 13, 2015
    Engineers with RMD Kwikform used 3D modelling to overcome challenging terrain and tight schedules for pouring a single-deck concrete viaduct in mid-Norway. The Doro Viaduct is a post-tension three-span single-carriageway measuring 9.5m wide. It forms an important part of the large realignment of the E39 Harangen-Høgkjølen route in the Trondheim mid-region of Norway. The project needed a formwork and shoring solution to support a 93m-long, 750m3 single-deck pour for the three span Doro viaduct in Norway. For
  • Doosan’s new DX140LC-3 and DX160LC-3 crawler excavators
    June 24, 2013
    Both machines are powered by Doosan’s DL06K ‘common rail’ six-cylinder turbocharged diesel engine, said to meet Stage IIIB engine emission regulations through the use of EGR (Exhaust Gas Recirculation) and Diesel Particulate Filter (DPF) after-treatment technologies. The engine has a displacement of 5,890cm³ and is said to deliver 15% more power [82 kW @ 1850RPM] than previous Stage IIIA models. The engine also delivers 11% more torque (49.5kgf.m) in the DX160LC-3 model. Doosan said that factory tests had