Skip to main content

Aggregate Industries lightens the load for the Acton Swing Bridge

Aggregates Industries recently lightened the load for the 73m-long bow string truss Acton Swing Bridge in England. When opened in 1933, it was the first floating swing bridge in the UK – floating on a pontoon. The 84-year-old bridge, which is cared for by the Canal & River Trust charity, carries the busy A49 road over the River Weaver Navigation, in the county of Cheshire. A recent €1.7 million complete refurbishment included strengthening works to the underside of the bridge as well as improvements to its
October 2, 2018 Read time: 3 mins
Work in full swing on the Acton Swing Bridge
Aggregates Industries recently lightened the load for the 73m-long bow string truss Acton Swing Bridge in England. When opened in 1933, it was the first floating swing bridge in the UK – floating on a pontoon.


The 84-year-old bridge, which is cared for by the Canal & River Trust charity, carries the busy A49 road over the River Weaver Navigation, in the county of Cheshire. A recent €1.7 million complete refurbishment included strengthening works to the underside of the bridge as well as improvements to its appearance.

Core to the project’s success was the ability to enhance the bridge’s structural integrity to allow for heavier traffic. The challenge was to do this without an increase of mass – given the required 2.5m allowance for boats passing underneath.

As such, 2297 Aggregate Industries’ Lytag secondary aggregate - up to 50% lighter than normal weight aggregate - was chosen by lead contractor Kier Construction. By using Lytag to replace the infill with the framework, the weight was effectively reduced from 2,400kg/m³ to 1,650kg/m³. This gave increased flexibility and durability for Kier, while ensuring an increased overall strength. The approach also negated the need for quarried aggregate, helping to reduce material requirements and ensure efficiencies.

With works now complete, the contract saw Aggregate Industries supply 100tonnes of 0/14mm Lytag - a tailored blend of aggregates specifically designed to offer a greater reduction in concrete density.

The design freedom afforded by Lytag offers the same level of structural performance as normal weight concrete, explained Steve Curley, general manager for Lytag at Aggregate Industries.


“However, it is significantly lighter, thus reducing the dead load of a construction. In projects such as Acton Swing Bridge, where strengthening works need to be achieved without resulting in an increase to size or mass, this product can really make the otherwise infeasible achievable.”

The lightweight concrete has a density of 1,850kg/m³ using natural fines (normal weight concrete of 2,400 kg/m³). If fines are used in conjunction with the 4/14mm aggregate, the density can be as low as 1,650kg/m³.

Using Lytag within the design can not only reduce the thickness of the slab, columns and foundations but reduce the amount of rebar required, resulting in a quicker more cost-effective greener structure.

Aggregate Industries is a member of the Swiss global building materials provider LafargeHolcim Group.

For more information on companies in this article

Related Content

  • Atlas Copco Meyco develops shotcreting innovation for efficiency
    January 6, 2017
    A new shotcreting system from Atlas Copco Meyco is said to offer considerable benefits and can boost competitiveness for customers according to the firm. The new system increases shotcreting quality, while simultaneously reducing the costs of a tunnelling job for the contractor.
  • Aggregate Industries KS12-16 ExtendaChip Spreader chips away
    November 29, 2018
    Aggregate Industries says that its new KS12-16 ExtendaChip Spreader will “redefine health and safety standards” across the highways sector. The KS12-16 ExtendaChip Spreader has been developed in conjunction with engineering firm and equipment supplier Pavemac, based in England. Aggregates Industries claims that it is “the first machine of its kind” to be extendable, with a width range between 3.6-4.9m. This removes the need for multiple chippers on site and so speeds chip spreading operations. Oth
  • Interchange project wins major engineering award
    December 11, 2015
    The Section 5 Palmetto SR826/836 Interchange project in Florida has won the 2016 FICE Engineering Excellence Grand Award in the Structures category.
  • Steel sealed on Stonecutters Bridge
    February 6, 2012
    The stone mastic asphalt surface being laid on the bridge deck. The Stonecutters Bridge in Hong Kong, the second longest spanning cable stayed bridge in the world, is a dual three-lane crossing of the Rambler Channel. It utilises 33,500tonnes of structural steel in the bridge deck; 32,000m3 of concrete in the towers and 65 steel deck units relying on 224 cables. Effectively protecting the megastructure's deck from the weather extremes (monsoon rains and extreme heat in the summer) and the high levels of tra