Skip to main content

Aggregate Industries lightens the load for the Acton Swing Bridge

Aggregates Industries recently lightened the load for the 73m-long bow string truss Acton Swing Bridge in England. When opened in 1933, it was the first floating swing bridge in the UK – floating on a pontoon. The 84-year-old bridge, which is cared for by the Canal & River Trust charity, carries the busy A49 road over the River Weaver Navigation, in the county of Cheshire. A recent €1.7 million complete refurbishment included strengthening works to the underside of the bridge as well as improvements to its
October 2, 2018 Read time: 3 mins
Work in full swing on the Acton Swing Bridge
Aggregates Industries recently lightened the load for the 73m-long bow string truss Acton Swing Bridge in England. When opened in 1933, it was the first floating swing bridge in the UK – floating on a pontoon.


The 84-year-old bridge, which is cared for by the Canal & River Trust charity, carries the busy A49 road over the River Weaver Navigation, in the county of Cheshire. A recent €1.7 million complete refurbishment included strengthening works to the underside of the bridge as well as improvements to its appearance.

Core to the project’s success was the ability to enhance the bridge’s structural integrity to allow for heavier traffic. The challenge was to do this without an increase of mass – given the required 2.5m allowance for boats passing underneath.

As such, 2297 Aggregate Industries’ Lytag secondary aggregate - up to 50% lighter than normal weight aggregate - was chosen by lead contractor Kier Construction. By using Lytag to replace the infill with the framework, the weight was effectively reduced from 2,400kg/m³ to 1,650kg/m³. This gave increased flexibility and durability for Kier, while ensuring an increased overall strength. The approach also negated the need for quarried aggregate, helping to reduce material requirements and ensure efficiencies.

With works now complete, the contract saw Aggregate Industries supply 100tonnes of 0/14mm Lytag - a tailored blend of aggregates specifically designed to offer a greater reduction in concrete density.

The design freedom afforded by Lytag offers the same level of structural performance as normal weight concrete, explained Steve Curley, general manager for Lytag at Aggregate Industries.


“However, it is significantly lighter, thus reducing the dead load of a construction. In projects such as Acton Swing Bridge, where strengthening works need to be achieved without resulting in an increase to size or mass, this product can really make the otherwise infeasible achievable.”

The lightweight concrete has a density of 1,850kg/m³ using natural fines (normal weight concrete of 2,400 kg/m³). If fines are used in conjunction with the 4/14mm aggregate, the density can be as low as 1,650kg/m³.

Using Lytag within the design can not only reduce the thickness of the slab, columns and foundations but reduce the amount of rebar required, resulting in a quicker more cost-effective greener structure.

Aggregate Industries is a member of the Swiss global building materials provider LafargeHolcim Group.

For more information on companies in this article

Related Content

  • Rapid replacement of multiple bridges – the plan
    December 14, 2017
    The US State of Pennsylvania is saving itself $220 million over 10 years on a programme to replace 558 bridges with an unusual public private partnership approach - Kristina Smith writes It is called the Rapid Bridge Replacement Programme with good reason. Pennsylvania’s Department of Transport, PennDOT, wants to see no less than 558 structurally deficient bridges replaced with newly designed and constructed ones, all within four years. Using traditional forms of procurement this programme would be like
  • We can be Heroes
    January 11, 2023
    Paraguay’s Puente Héroes del Chaco will provide a vital transport link for the country once it is complete, Mauro Nogarin and Mike Woof report
  • MAN boosts truck mixer payload
    April 12, 2016
    MAN has introduced a new design of hypoid tandem axle for payload-sensitive transport tasks, such as cement haulage. Shown on its TGS truck mixer chassis, the new axle design weighs in at approximately 280kg lighter than a conventional planetary axle, equating to greater payload potential. The four-axle MAN TGS 32.400 8x4 BB is specially designed for this purpose – it uses a weight optimised frame made of high-strength steel, a 298kW engine combined with the MAN TipMatic automated gearbox, and aluminium
  • New asphalt recycler from IROCK
    September 26, 2013
    IROCK says that its RDS-15 mobile crusher suits duties in recycled asphalt applications. This horizontal impact crushing plant is said to be highly mobile and versatile. The rapid deployment system (RDS) the firm has developed is said to increase transportability from site to site and cut set-up times when the equipment arrives on-site. The RDS-15 is said to be ideal for processing smaller materials such as reclaimed asphalt pavement (RAP). Versatile and compact, this crushing and screening system provid