Skip to main content

Race circuit milling job with machine control

The Misano racetrack in Italy has benefited from the use of the latest milling technology to deliver a new surface. Contractor Pesaresi Giuseppe decided to take advantage of the cutting-edge technologies of Wirtgen and Trimble. In less than three weeks, all irregularities were removed from the track, leaving it ready for motor sports racing. When the call for tender was issued to modernise the track, the construction of two new track sections was also planned. These plans included measures to boost safety
June 20, 2017 Read time: 2 mins
High quality and productivity were achieved on the Misano circuit upgrade
The Misano racetrack in Italy has benefited from the use of the latest milling technology to deliver a new surface. Contractor Pesaresi Giuseppe decided to take advantage of the cutting-edge technologies of Wirtgen and Trimble. In less than three weeks, all irregularities were removed from the track, leaving it ready for motor sports racing.


When the call for tender was issued to modernise the track, the construction of two new track sections was also planned. These plans included measures to boost safety as well as increase speed.

The goal was to pave around 5,000tonnes of new road surface, requiring 80 workers and 50 vehicles. In addition to changing the longitudinal and cross slope of the track, all existing undulations and other irregularities had to be rectified. The use of 3D technology was stipulated in the technical specifications during both the planning and the implementation phases, to ensure precision.

The milling depth needed to be adjusted with millimetre accuracy during the milling work to remove irregularities from the track. Pesaresi Giuseppe opted to use its 2395 Wirtgen W 210 cold milling machine for this job, together with a 3D solution from 2122 Trimble.

Once the terrain had been surveyed in collaboration with a topology and engineering construction company, the 3D terrain profile for the Wirtgen cold milling machine W 210 was created and uploaded. Equipped with the Trimble PCS900 Paving Control System, the W 210 was then able to use the 3D profile.

Trimble technology ensured instant transitioning between the individual total stations for uninterrupted milling work. As a result, no bumps were caused by the machine stopping on the track.

The use of 3D technology also speeds up job processing, as the trucks do not have to avoid stringlines or stakes and they can move faster and more easily on the surface when transporting material away.

Work was completed in 14 working days, allowing asphalt paving work to begin. Just four days later, the job was finished, on time and to specification.

For more information on companies in this article

Related Content

  • Podium finish for Indonesia’s new racetrack paver
    November 23, 2021
    The first machines to complete a circuit of Indonesia’s new Mandalika International motorsport track were a series of Bomag pavers and rollers. They can claim a best-in-class finish when it comes to creating the ultimate surface for a competitive racing track.
  • Wirtgen’s cold milling solution breaks records in Sardinia
    December 9, 2016
    Three Wirtgen cold milling machines – two of type W 210 and one of type W 200i – and two Wirtgen soil stabilizers of type WR 2000 demonstrate their productivity and reliability at Alghero-Fertilia Airport in Sardinia. Located roughly 8 km northwest of the city of Alghero, Alghero-Fertilia Airport (IATA: AHO, ICAO: LIEA) is one of three commercial airports on the Italian island, along with Cagliari Elmas and Olbia. Built as a military airport in the late 1930s, Alghero-Fertilia still occasionally serve
  • Customised mill cuts costs
    October 14, 2015
    A special customised cold planer has saved costs and time for a US contractor. In the US, New York State Highway 243 has benefited from an innovative use of novel milling technology. This 17.75km east–west state highway is located in the Southern Tier of New York and has been carrying traffic since the 1930 renumbering of state highways in the state. The NY 243 has been a utilitarian divided highway that begins at an intersection with NY 98 in the town of Freedom and proceeds south-eastward across mostly ru
  • Race track rebuild in Italy
    May 15, 2019
    A motor racing circuit in Italy has benefited from a new asphalt surface, with the paving work carried out by machines from Sumitomo.