Skip to main content

Wirtgen W 210i: A good grip on the TT Circuit Assen

The 4.5km TT circuit in Assen, Netherlands, is one of Europe’s iconic motorcycle race tracks built specifically for championship two-wheel races. But years of hard and fast racing had created undulations 3-8 mm high along the start and finishing stretches. Drivers had to brake before turns. Even so, their machines would judder and threaten to be uncontrollable. It was therefore necessary to profile the raceway over an area of 3,000m² to restore the surface’s skid resistance. Enter GMS Fahrbahnsanierun
October 16, 2015 Read time: 3 mins
The 4.5km TT circuit in Assen, Netherlands, is one of Europe’s iconic motorcycle race tracks built specifically for championship two-wheel races.

But years of hard and fast racing had created undulations 3-8 mm high along the start and finishing stretches. Drivers had to brake before turns. Even so, their machines would judder and threaten to be uncontrollable. It was therefore necessary to profile the raceway over an area of 3,000m² to restore the surface’s skid resistance.

Enter GMS Fahrbahnsanierungen which entrusted the pavement rehabilitation job to a 2395 Wirtgen W 210i cold milling machine with cabin and FCS super-fine milling drum.

Super-fine milling removes surface deformations from the roadway to produce uniform, level surfaces. “We elected to use a Wirtgen W 210i cold milling machine with an FCS LA 6x2 super-fine milling drum,” explained Ernst Kugel, site manager at GMS. “Unlike a standard milling drum, it is fitted with 672 cutting tools rather than the usual 168."

Unlike standard milling drums, super-fine milling drums – also referred to as micro fine milling drums – have tool spacing of less than 6mm. They produce a very finely textured road surface with a maximum milling depth of 3cm.

The Wirtgen machine’s Flexible Cutter System allows it to switch between milling drums with different tool spacings and working widths according to different applications. Drums can be changed quickly in just a few swift moves. “It’s important for us to use the machines flexibly and thus cost-efficiently,” said GMS general manager Torsten Meyer.

The rehabilitation project on the TT circuit in Assen is a perfect example. GMS additionally used the Multiplex leveling system on this job, which is ideal for super-fine milling work, because it measures extended longitudinal irregularities by combining several sensors on one or both sides of the machine (e.g. cable, ultrasonic and cylinder sensors).

The current milling depth is calculated with utmost precision from the mean of the connected sensors. Longitudinal irregularities can, therefore, be effectively levelled out to achieve high-precision results. “The quality of the road surface is very good; we could not detect any residual unevenness,” said Kugel.

Also importantly, a Wirtgen W 210i with its Operator Comfort System offers an outstanding degree of comfort, convenience and user-friendly machine operation. One central element is the hydraulically moving and swiveling cabin. It shifts quickly and efficiently into a position that offers the machine operator optimum visibility at all times.

“The cabin’s high-quality interior, including camera transmission, precision joy-stick control and a powerful automatic climate control system provides the ideal working environment, regardless of weather conditions,” said machine operator Jürgen Dielefeld.

For more information on companies in this article

Related Content

  • High productivity for Wirtgen’s mid-size planer
    February 9, 2015
    The W 100 CFi, W 120 CFi and W 130 CFi are front loading models that are designed for versatility and high productivity. The W 100 CFi delivers high output and a spokesperson for the firm said, “It’s the most powerful machine in its class and milling output has been increased by 15%.” Power comes from a Tier 4 Final/Stage IV compliant diesel rated at 261kW and which is also economical on fuel, while it features a narrow chassis that is said to help optimise visibility. The operator platform can also be mov
  • High productivity for Wirtgen’s mid-size planer
    January 6, 2017
    The W 100 CFi, W 120 CFi and W 130 CFi are front loading models that are designed for versatility and high productivity. The W 100 CFi delivers high output and a spokesperson for the firm said, “It’s the most powerful machine in its class and milling output has been increased by 15%.” Power comes from a Tier 4 Final/Stage IV compliant diesel rated at 261kW and which is also economical on fuel, while it features a narrow chassis that is said to help optimise visibility. The operator platform can also be mov
  • Sophisticated milling system from Wirtgen
    January 6, 2017
    Wirtgen is now offering a novel cold milling concept in the shape of its innovative W 200 Hi model. This large milling machine features a hydraulically driven milling drum assembly that can be displaced 400mm to both the right and the left, ensuring maximum versatility on the job. This machine has been developed to meet the needs of contractors having to work in the confined conditions encountered in urban traffic and on highway sites with flowing traffic. The moveable drum allows this large planer to carry
  • Prized recycling
    June 13, 2012
    Wirtgen has won the US Cold Recycling Award 2012 for applying its cold recycling structural road rehabilitation technology on Interstate I-81 in eastern America. The I-81 is one of the major north-south routes running across Virginia state with two lanes in each direction. Increasing traffic volumes and the loads imposed by heavy-vehicle traffic were said by the Virginia Department of Transportation (VDOT) to have left the pavement surface covered with alligator cracks, wheel ruts and patches where minor re