Skip to main content

Velocity-Balfour Beatty tackling potholes

It is the bugbear of motorists worldwide, and costs UK councils alone an estimated US$82.12 million (£50 million) in compensation each year. Now Balfour Beatty is partnering with specialist supplier Velocity and North Somerset Council in south-west England to tackle potholes using innovative technology which vastly reduces disruption to road users. The method, called ‘Spray Injection’ patching, is allowing Balfour Beatty to repair nearly 700 potholes a week on its highways maintenance contract repairing
May 13, 2014 Read time: 3 mins
It is the bugbear of motorists worldwide, and costs UK councils alone an estimated US$82.12 million (£50 million) in compensation each year.

Now 1146 Balfour Beatty is partnering with specialist supplier Velocity and North Somerset Council in south-west England to tackle potholes using innovative technology which vastly reduces disruption to road users. The method, called ‘Spray Injection’ patching, is allowing Balfour Beatty to repair nearly 700 potholes a week on its highways maintenance contract repairing and upgrading North Somerset’s roads. The method is also being used on the company’s contract in Herefordshire and is being considered for roll-out to other highways maintenance operations.

The Velocity unit is a mobile mixing plant carrying high-grade road aggregate and bitumen emulsion which is controlled by the specialist operator. The first stage of the process has the defect cleaned and dried with warm air from the delivery hose. A bond coat is then sprayed into the cracks and crevices of the defect to seal and stop ingress of water to the road base then a controlled flow of fully coated aggregate is introduced to remove the defect. The repair is then compacted and swept.

Using this approach, potholes are said to be repaired in around three minutes, compared to up to an hour using more conventional methods. Costs are significantly lower, as is the environmental impact of repairing defects.

Steve Helliwell, operations director at Balfour Beatty Living Places said, “Repairing potholes is a major priority for us and our local authority clients. We understand that poor road conditions are a major frustration for motorists, as are delays caused by the essential work to repair and maintain the network.

“We’re very pleased with the performance of this technology, which is another important tool in our work to maintain the country’s highways. It allows us to carry out work quickly and safely, and also provides a better method of undertaking proactive preventative work to reduce surface deterioration.

“Of course, there is no single magic solution to potholes. But Balfour Beatty is committed to continuing to explore and deploy new methods where we think they will help to tackle this ongoing issue.”

Councillor Elfan Ap Rees, North Somerset Council’s executive member for highways, said, “We have been very pleased with the initial results of this innovative answer to pothole patching, which is enabling us to better keep pace with the problem across North Somerset, speeding up the process and allowing us to respond more quickly and efficiently to residents’ concerns.”

Phill Lewis, sales manager at Velocity, said, “Velocity is confident that the process is a cost-effective productive solution for the rural network.  By working closely with Balfour Beatty on preventative programmes of maintenance, we can stop further deterioration of the unclassified network, which sometimes receives less attention than larger roads.”

For more information on companies in this article

Related Content

  • Cold milling popular for road materials recycling
    July 4, 2012
    Milling techniques remain one of the most widely used recycling methods Well-proven, cold milling techniques remain one of the most widely used methods for materials recycling in road construction. Milled road materials can be cleaned up and re-used in both asphalt and concrete highway construction. German firm Wirtgen has long dominated the market for road milling machines and has the largest share of the sector (as well as the broadest product range), although other firms based in Europe and the US are be
  • Focusing on workzone safety systems
    March 16, 2012
    The US has seen a major reduction in deaths following accidents in its highway construction work zones, while Europe and other parts of the world are looking at new safety technology and systems to trigger a similar trend. Guy Woodford reports. Work in the US to reduce the likelihood of potentially fatal accidents at highway work zones is paying dividend.
  • Advanced technologies will increase the wear life of bitumen further
    February 28, 2012
    Bitumen has been used for thousands of years, but now a wide variety of products are available that can be added to it to produce blends with improved properties. According to the Refined Bitumen Association (RBA) bitumen is the oldest known engineering material. Indeed, the organisation says that its versatility as a construction material is unparalleled, and having been used as an adhesive, sealant and waterproofing agent for over 8,000 years, its uses include the construction and maintenance of roads, ai
  • Cold milling popular for road materials recycling
    March 2, 2012
    Milling techniques remain one of the most widely used recycling methods