Skip to main content

Velocity-Balfour Beatty tackling potholes

It is the bugbear of motorists worldwide, and costs UK councils alone an estimated US$82.12 million (£50 million) in compensation each year. Now Balfour Beatty is partnering with specialist supplier Velocity and North Somerset Council in south-west England to tackle potholes using innovative technology which vastly reduces disruption to road users. The method, called ‘Spray Injection’ patching, is allowing Balfour Beatty to repair nearly 700 potholes a week on its highways maintenance contract repairing
May 13, 2014 Read time: 3 mins
It is the bugbear of motorists worldwide, and costs UK councils alone an estimated US$82.12 million (£50 million) in compensation each year.

Now 1146 Balfour Beatty is partnering with specialist supplier Velocity and North Somerset Council in south-west England to tackle potholes using innovative technology which vastly reduces disruption to road users. The method, called ‘Spray Injection’ patching, is allowing Balfour Beatty to repair nearly 700 potholes a week on its highways maintenance contract repairing and upgrading North Somerset’s roads. The method is also being used on the company’s contract in Herefordshire and is being considered for roll-out to other highways maintenance operations.

The Velocity unit is a mobile mixing plant carrying high-grade road aggregate and bitumen emulsion which is controlled by the specialist operator. The first stage of the process has the defect cleaned and dried with warm air from the delivery hose. A bond coat is then sprayed into the cracks and crevices of the defect to seal and stop ingress of water to the road base then a controlled flow of fully coated aggregate is introduced to remove the defect. The repair is then compacted and swept.

Using this approach, potholes are said to be repaired in around three minutes, compared to up to an hour using more conventional methods. Costs are significantly lower, as is the environmental impact of repairing defects.

Steve Helliwell, operations director at Balfour Beatty Living Places said, “Repairing potholes is a major priority for us and our local authority clients. We understand that poor road conditions are a major frustration for motorists, as are delays caused by the essential work to repair and maintain the network.

“We’re very pleased with the performance of this technology, which is another important tool in our work to maintain the country’s highways. It allows us to carry out work quickly and safely, and also provides a better method of undertaking proactive preventative work to reduce surface deterioration.

“Of course, there is no single magic solution to potholes. But Balfour Beatty is committed to continuing to explore and deploy new methods where we think they will help to tackle this ongoing issue.”

Councillor Elfan Ap Rees, North Somerset Council’s executive member for highways, said, “We have been very pleased with the initial results of this innovative answer to pothole patching, which is enabling us to better keep pace with the problem across North Somerset, speeding up the process and allowing us to respond more quickly and efficiently to residents’ concerns.”

Phill Lewis, sales manager at Velocity, said, “Velocity is confident that the process is a cost-effective productive solution for the rural network.  By working closely with Balfour Beatty on preventative programmes of maintenance, we can stop further deterioration of the unclassified network, which sometimes receives less attention than larger roads.”

For more information on companies in this article

Related Content

  • Long-lasting surface repairs for Avonmouth Bridge
    July 9, 2012
    Two technologies combined to give a heavily used bridge a new surface that should last for years The Avonmouth Bridge carries the M5 motorway over the River Avon, and is a vital part of the road infrastructure in south-west England, linking the counties of Somerset, Devon and Cornwall to the rest of the country. Completed in 1973, it carries commuters to the city of Bristol, and to South Wales, along with holidaymakers. The 1.4km long steel box girder bridge comprising a 16,000m2 steel decked central span a
  • Balfour Beatty wins road contract for Norfolk
    November 27, 2015
    Balfour Beatty has been awarded a €147.72 million (£104 million) road scheme by Norfolk County Council to complete works on the Norwich Northern Distributor Road (NNDR). The new road will serve Broadland, Norfolk, and improve access to North Norfolk and Norwich International Airport, with better links to Great Yarmouth and the south of the region. It will also bring relief on congested and unsuitable roads around the north and east of Norwich and improve capacity for future growth in jobs and housing.
  • Clever approach to reducing bridge vibrations
    November 14, 2013
    Reducing vibrations on a bridge, supplying high-quality binders to emerging countries and helping small and medium players with warm mix, this month’s stories showcase some innovative bitumen technology solutions - Kristina Smith reports The Kessock Bridge in the Highlands of Scotland has become the third bridge in the UK to be resurfaced with Gussasphalt. A dense mastic asphalt containing Nynas Endura N5, a polymer modified binder, Gussasphalt has been designed to have a longer life than standard mastic as
  • Clever electric solution for embankment stabilisation
    August 28, 2013
    A highly innovative solution for road embankment stabilisation has helped save costs by up to 30% over conventional techniques. Balfour Beatty Mott MacDonald has used electrical current to stabilise embankments on a busy UK dual carriageway, avoiding disruption to motorists, cutting carbon by 40% and costs by 30%, and producing zero waste When slope failure was detected on embankments carrying the popular A21 dual carriageway, Balfour Beatty Mott MacDonald pioneered a novel technique to tackle the prob