Skip to main content

Shell leads on new heavy duty engine oil standards

CONEXPO-CON/AGG was a chance for Shell Lubricants to showcase its new portfolio of Shell Rotella heavy duty diesel engine oils. They meet Environmental Protection Agency (EPA) regulations which came into force on 1 December last year. For fleet operators, the changes mean less frequent maintenance stops and improved fuel efficiency. The EPA, working with oil marketers, engine manufacturers and chemical companies has been developing new oil standards, which currently apply to on-road vehicles. In creating
March 13, 2017 Read time: 2 mins
Shell’s Dan Arcy lead the development of new heavy duty engine oil categories
CONEXPO-CON/AGG was a chance for 763 Shell Lubricants to showcase its new portfolio of Shell Rotella heavy duty diesel engine oils. They meet Environmental Protection Agency (EPA) regulations which came into force on 1 December last year. For fleet operators, the changes mean less frequent maintenance stops and improved fuel efficiency.

The EPA, working with oil marketers, engine manufacturers and chemical companies has been developing new oil standards, which currently apply to on-road vehicles. In creating the new standards, a process which began in 2011, the aim was to improve oxidation control, aeration control and shear stability – as well as tackling fuel economy and emissions.

Category CJ-4 oil has now been replaced with categories CK-4 and FA-4. CK-4 has the same viscosity grade as its predecessor and can be used in all existing engines. FA-4 has a lower viscosity, delivering fuel efficiency and reduced CO2 emissions, and can be used in engines built from 2017 onwards – as well as some existing ones.

“Legislation introduced in January 2017 requires a reduction in CO2 emissions for highway applications, which is the reason for the introduction of FA-4,” explained Dan Arcy, Shell’s global OEM technical manager, and the chair of the EPA committee that oversaw the creation of the new categories.

Using CK-4 rather than CJ-4 will lead to reduced maintenance, said Arcy. The standard drain intervals will lengthen significantly whatever the make of engine.

Shell started developing its new oils in 2013 and can boast over 50 million miles of testing time since then. “Some people were worried about the lower viscosity oil and how it would impact on the engines,” said Arcy. “By carrying out this extensive testing we were able to demonstrate that the wear is the same.”

Initially, companies with on- and off-road vehicles will opt for the CK-4 category oils. “None of the off-highway manufacturers are supporting the use of FA-4 at the moment but I think that will change,” said Arcy. “If you look at emissions standards, highways lead the way and then off-highway follows on four to six years later.”

Europe is expected to follow the US’s lead with the introduction of a similar category to FA-4, expected in 2018.

For more information on companies in this article

Related Content

  • The new agile world of the construction equipment industry
    June 22, 2015
    while worldwide for 2015 a crystalball would be helpful, in Europe the sector has already listed specific priorities it wants to tackle, and among these are the upcoming emissions regulations (see separate story), external trade and access to foreign markets, and market surveillance.
  • Powertrain innovations delivering cleaner solutions
    May 10, 2018
    The push towards cleaner-running driveline developments from engine firms is continuing - Mike Woof writes. Sophisticated driveline developments are being seen right across the engine and drivetrain segment, with new low emission technologies being unveiled. High performance and extended service intervals are claimed, while tailpipe emissions have been reduced to meet the coming EU Stage V and latest US Tier 4 Final requirements. But different firms are taking different routes to delivering cleaner tailp
  • New bitumen technologies and developments around the world
    May 16, 2016
    From expanding bitumen operations in India to groundbreaking mixes in Italy, stronger roads in South Africa to high RAP content in Germany, this month we bring you stories of advancing technology from around the world - Kristina Smith reports Technology from Austrian engineering company Pörner will soon be responsible for almost two-thirds of India’s bitumen production. In December last year Pörner signed the deal with HPCL-Mittal Energy, a joint venture of Hindustan Petroleum Corporation and Mittal Energy
  • New solutions, new competition
    May 29, 2012
    The early part of 2012 will see a whole host of new technology coming to market, as manufacturers introduce their latest models and solutions. At the same time, the construction equipment market is also seeing an increase in competition, with Chinese firms making serious inroads into the global supply sector. These new technologies and new competitors will ensure that the construction equipment sector will see major changes during this year. From a technical viewpoint, one of the biggest technical challenge