Rapidmix enables re-use of waste fines for Gallagher Group

Rapid International has supplied the Gallagher Group, based in the UK, with a new Rapidmix 400CW mobile continuous mixing plant. The Rapidmix machine is operated primarily at the group’s Hermitage Quarry site and is transported to site if haulage presents an issue. Gallagher Group, in the south-east county of Kent, is a building, civil engineering, aggregates and property development company. The group has already purchased a 3m3 Rapid pan mixer for installation in a concrete batching plant system.
May 23, 2016 Read time: 3 mins
Fully mobile and self-contained, the Rapidmix 400CW from Rapid International
316 Rapid International has supplied the Gallagher Group, based in the UK, with a new Rapidmix 400CW mobile continuous mixing plant.

The Rapidmix machine is operated primarily at the group’s Hermitage Quarry site and is transported to site if haulage presents an issue.

Gallagher Group, in the south-east county of Kent, is a building, civil engineering, aggregates and property development company. The group has already purchased a 3m3 Rapid pan mixer for installation in a concrete batching plant system.

Fully mobile and self-contained, the Rapidmix 400CW from Rapid International offers a complete plant powered by its own power source, with onboard compressor and generator. Fitted with a self-erecting system, using hydraulics, the plant can change from travel mode to fully operational within a few hours. Available with outputs of up to 600tonnes per hour, the Rapidmix provides feed rates that are fully adjustable for the aggregate, cement and water systems.

Gallagher’s Rapidmix plant is employed in the production of the company’s ‘Gallapave’ range of HBM - Hydraulically Bound Material - and RCC - Roller Compacted Concrete. HBM is used as sub-base and base course to replace traditional capping layer, type 1 sub-base and tarmacadam base course in road construction.

The benefit of HBM is the reduction in road digging. This is in turn leads to reduced costs as less soil requires excavation and transportation to landfill. In addition, geotextile membrane isn’t required. RCC is a semi-dry concrete product that is a wearing surface used where strong pavement is required to stand up to massive loads and specialised equipment.

Airport runways and aprons are particularly suited to RCC, but it is also used for parking, storage and warehouse floors, container storage and handling, and port pavements. RCC offers high flexural strength and doesn’t require forms or finishing.

With the Rapidmix 400CW, Gallagher is using the waste fines from its fixed primary crushing plant for its HBM products. This saves dump trucks moving fines and space into the company’s landfill. Gallagher said that Rapid International’s customer service was quick off the mark during the equipment’s run-in period, resolving most issues over the phone with remote login access from its head office in Northern Ireland.

Rapid International is based in a 4,645m2 production facility in County Armagh, Northern Ireland.

For more information on companies in this article

Related Content

  • CONEXPO Introduction for Terex Finlay’s new J-1170 primary mobile jaw crusher
    January 6, 2017
    Nigel Irvine, Terex Finlay sales and marketing director says the company’s new J-1170 high performance primary mobile jaw crusher’s 45tonne transport weight and compact dimensions mean lower transport costs between and within crushing sites. Built around the Terex 1,100mm x 700mm jaw crusher and with a proven track record in recycling, aggregate production and mining applications, the machine is said to offer excellent material reduction and product sizing in the processing of blasted quarry rock and ore m
    Read More
  • Versatile concrete paving machines
    July 13, 2012
    Concrete paving machines from Guntert & Zimmerman have been carrying out important surface repair jobs around the world. In Belgium a paver from the firm recently completed a high speed road repair, while at Qatar's New Doha International airport one of the firm's S850 units has carried out a major apron paving contract. The new airport is being designed to cope with large passenger aircraft such as the Airbus A380 and the Sinohydro-Gamuda-WCT joint venture was awarded the contract to build two runways, thr
    Read More
  • Asphalt resurfacing at Miami International Airport
    February 8, 2012
    Improvements worth US$30 million are being carried out at Miami International Airport. The work includes runway resurfacing with specialist contractors having been brought in to handle the project. This is a busy facility handling some 34 million passengers/year and the work is being carried out over a period of 454 days in all, starting in September 2009 and due to finish in December 2010. The focus of attention is the upgrade to the airport's second longest runway, 8R 26L as well as the adjoining M and N
    Read More
  • Powerful reclaimer/stabiliser aids road upgrade
    March 15, 2012
    A US contractor is upgrading rural Pennsylvania roads with the aid of a powerful new reclaimer/stabiliser Much of the United States highway infrastructure continues to deteriorate due to lack of a comprehensive road bill and eroding investment in the nation’s roads. However, some of the country’s secondary and rural roads are being upgraded, and funding is coming from unlikely private sources. Energy companies with stakes in the Marcellus and Utica deep shale gas reserve development are working with local
    Read More

Highlighted Content