Skip to main content

Liebherr R 980 SME crawler excavator for quarry

The German family-run company Pongratz Schotterwerk, in Ensdorf-Wolfsbach/Bavaria, has been using a Liebherr R 980 SME crawler excavator in a limestone quarry since May. The 100tonne excavator - which replaces an R 954 S-HD - is working at the quarry face loading dumper trucks. Developed and manufactured in Colmar, eastern France, the Liebherr crawler excavator has an operating weight of around 100tonnes. The 420kW diesel engine complies with the exhaust emissions standards of Stage IIIB/tier 4i. After b
January 12, 2017 Read time: 3 mins
The SME crawler is adapted to a quarry’s demanding conditions
The German family-run company Pongratz Schotterwerk, in Ensdorf-Wolfsbach/Bavaria, has been using a Liebherr R 980 SME crawler excavator in a limestone quarry since May.

The 100tonne excavator - which replaces an R 954 S-HD - is working at the quarry face loading dumper trucks. Developed and manufactured in Colmar, eastern France, the 718 Liebherr crawler excavator has an operating weight of around 100tonnes. The 420kW diesel engine complies with the exhaust emissions standards of Stage IIIB/tier 4i. After blasting, the rock is transported to the crusher in dump trucks. Two Liebherr machines are now used for loading: the new R 980 SME and an L 586 wheeled loader. The timing of vehicle movements in a quarry is everything. The R 980 SME is configured with a 6m³ HD bucket and designed to produce 400tonnes/hour. The new crawler excavator is tailored to the throughput of the crusher in the company.

SME stands for Super Mass Excavation. These crawler excavators are equipped with a reinforced undercarriage featuring suspension components from the next model up in the standard range. In the R 980 SME this is the undercarriage of the R 9100 mining excavator. Combined with a heavy counterweight, the larger undercarriage improves the stability and service life of the machine. Enables the use of large capacity buckets. The equipment such as stick and bucket cylinder has larger dimensions and offers higher digging and breakout forces with the adapted kinematics.

"The new excavator loads a dumper truck with 40tonnes in four cycles and a dumper truck with 50tonnes in five cycles," explains Ulrike Pongratz. "There is time then between the loading cycles for sorting and the drop ball operation."

The further development of the 15hectare limestone quarry in Ensdorf-Wolfsbach requires a crawler excavator with high capacity. The tough geological conditions with uneven excavation beds, as well as a large area of solid rock with soil, can now be developed in the coming years using the R 980 SME.

"The experience and the technical know-how and expertise of Liebherr were also decisive factors for influencing our buying decision. The numerous protective devices available on the machine, together with a product range adapted especially for operation in the quarry, naturally played a huge role", explains Alexander Pongratz, the technical head of the family-run company.

For more information on companies in this article

Related Content

  • New excavators from Liebherr at INTERMAT
    February 8, 2012
    Liebherr is to introduce two new tracked excavators at Intermat in April, weighing 31 and 44 tonnes respectively. The 31 tonne R936 replaces the R934C and brings with it a Stage IIIB/Tier 4i emissions compliant engine that delivers 160kW from a four-cylinder engine.
  • Doosan's UK & Ireland first
    November 12, 2012
    Loughran Rock Industries in Armagh, Northern Ireland, has become the first company in Great Britain and Ireland to purchase a Doosan DX700LC 70tonne crawler excavator. The purchase from Doosan dealer Northern Excavators, based at Hillsborough in Northern Ireland, is said to have allowed Loughran Rock to replace two 50tonne excavators while, at the same time, increase production levels. Loughran Rock supplies a wide range of products including concrete aggregates, high PSV materials, rail ballast, drainage m
  • Chinese manufacturers competing in quarrying segment
    March 5, 2015
    Chinese firms are now gearing up to tackle the quarrying market - Mike Woof writes. One of the key developments of note for the bauma China exhibition in late 2014 was the number of Chinese manufacturers now looking to compete in the quarrying sector. Also of note was how Western manufacturers are also taking the emergent markets seriously, developing machines to counter this increased competition from China. In many cases Western manufacturers have partnered with Chinese firms, bought out Chinese companies
  • Excavation offering
    July 16, 2012
    There are various ways of building a tunnel, and for excavation jobs many contractors prefer to use versions of standard machines that have instead been converted to suit the confines of tunnelling applications. Some contractors opt to adapt their own units and with ventilation being an issue in underground work, engine emissions are a key focus when adapting machines. Exhaust filters and other after treatment solutions are usually required and there are an array of off-the-shelf packages available as well