Skip to main content

Liebherr R 980 SME crawler excavator for quarry

The German family-run company Pongratz Schotterwerk, in Ensdorf-Wolfsbach/Bavaria, has been using a Liebherr R 980 SME crawler excavator in a limestone quarry since May. The 100tonne excavator - which replaces an R 954 S-HD - is working at the quarry face loading dumper trucks. Developed and manufactured in Colmar, eastern France, the Liebherr crawler excavator has an operating weight of around 100tonnes. The 420kW diesel engine complies with the exhaust emissions standards of Stage IIIB/tier 4i. After b
January 12, 2017 Read time: 3 mins
The SME crawler is adapted to a quarry’s demanding conditions
The German family-run company Pongratz Schotterwerk, in Ensdorf-Wolfsbach/Bavaria, has been using a Liebherr R 980 SME crawler excavator in a limestone quarry since May.

The 100tonne excavator - which replaces an R 954 S-HD - is working at the quarry face loading dumper trucks. Developed and manufactured in Colmar, eastern France, the 718 Liebherr crawler excavator has an operating weight of around 100tonnes. The 420kW diesel engine complies with the exhaust emissions standards of Stage IIIB/tier 4i. After blasting, the rock is transported to the crusher in dump trucks. Two Liebherr machines are now used for loading: the new R 980 SME and an L 586 wheeled loader. The timing of vehicle movements in a quarry is everything. The R 980 SME is configured with a 6m³ HD bucket and designed to produce 400tonnes/hour. The new crawler excavator is tailored to the throughput of the crusher in the company.

SME stands for Super Mass Excavation. These crawler excavators are equipped with a reinforced undercarriage featuring suspension components from the next model up in the standard range. In the R 980 SME this is the undercarriage of the R 9100 mining excavator. Combined with a heavy counterweight, the larger undercarriage improves the stability and service life of the machine. Enables the use of large capacity buckets. The equipment such as stick and bucket cylinder has larger dimensions and offers higher digging and breakout forces with the adapted kinematics.

"The new excavator loads a dumper truck with 40tonnes in four cycles and a dumper truck with 50tonnes in five cycles," explains Ulrike Pongratz. "There is time then between the loading cycles for sorting and the drop ball operation."

The further development of the 15hectare limestone quarry in Ensdorf-Wolfsbach requires a crawler excavator with high capacity. The tough geological conditions with uneven excavation beds, as well as a large area of solid rock with soil, can now be developed in the coming years using the R 980 SME.

"The experience and the technical know-how and expertise of Liebherr were also decisive factors for influencing our buying decision. The numerous protective devices available on the machine, together with a product range adapted especially for operation in the quarry, naturally played a huge role", explains Alexander Pongratz, the technical head of the family-run company.

For more information on companies in this article

Related Content

  • Norway's bridge meets tough environmental targets
    February 27, 2012
    One of the world's longest bridges is being built in Norway – for traffic volumes of just 2,000 cars/day reports Adrian Greeman. The stunning landscape of the long sea fjords in Norway is one of its glories, attracting thousands of tourists every summer. But the high mountains and deep sea inlets are also one of the great obstacles to transport and development.
  • XCMG expanding range and developing products
    January 5, 2016
    The firm is steadily moving up the size scale with its machines, introducing heavy equipment aimed at the extraction industries, in addition to new and more versatile machines for construction users and road machinery. The firm is working hard to develop new large excavators and trucks to meet demand from the extraction industries. The large excavators and rigid trucks are now a key part of the product range as XCMG wants to increase its profile in the extraction sector. The company has also struck an a
  • Hitachi’s ZW180-5 delights the Dutch with additional performance
    March 9, 2015
    Materials handling has been made more efficient for Molenaar Zand en Grond, a Dutch materials yard, after introducing its first Hitachi ZW180-5 wheeled loader. Parent company, the road construction, drainage, sewage and groundworks contractor A. Molenaar, bought the Hitachi ZW180-5 in November for its materials yard subsidiary. The machine is now loading a steady stream of trucks and trailers at Molenaar Zand en Grond BV’s stockyard at Bergambacht, east of Rotterdam. The Hitachi ZW180-5 was delivered by the
  • Intermat launch for Liebherr wheeled excavators
    January 6, 2017
    2012 sees the start of a new wheeled excavator programme from Liebherr, and the A916 represents the first fruit from the project. Replacing the A316 Litronic, the new A916 has been developed to meet Stage IIIB emissions requirements and has an operating weight from 17-18.1 tonnes depending on specification. Power comes from a four-cylinder 110kW engine with common rail fuel injection, EGR and DOC – a DPF is available as an optional extra for those working inside buildings.