Skip to main content

Hitachi EX1900-6 increases productivity at Swinden, UK quarry

Materials supplier Tarmac has invested in a Hitachi EX1900-6 ultra-large excavator for its Swinden Quarry in North Yorkshire, England. The EX1900-6 is used to load up to 1,200 tonnes of carboniferous limestone per hour directly into a 200tonne mobile crusher. A field conveyor takes the material to a secondary crusher at an average rate of 1,000tonnes/hour. The Hitachi model was supplied with a longer boom and arm, and a smaller 8m³ bucket, customary on a machine of this size. “This is because it needs
January 26, 2017 Read time: 3 mins
Hitachi EX1900-6 ultra-large excavator in Yorkshire
Materials supplier Tarmac has invested in a Hitachi EX1900-6 ultra-large excavator for its Swinden Quarry in North Yorkshire, England.

The EX1900-6 is used to load up to 1,200 tonnes of carboniferous limestone per hour directly into a 200tonne mobile crusher. A field conveyor takes the material to a secondary crusher at an average rate of 1,000tonnes/hour.

The 233 Hitachi model was supplied with a longer boom and arm, and a smaller 8m³ bucket, customary on a machine of this size. “This is because it needs a larger working range to reach the limestone and load the crusher,” said Mark Turnham, mines and quarries manager at Hitachi Construction Machinery (UK).

“It means the primary crusher doesn’t need to be moved as frequently. This can take 45 minutes, so it enhances the efficiency of the process.”

The ultra-large excavator was also supplied with Hitachi Genuine Ground Engaging Tools, which HCM said further enhance productivity by improving penetration and overall digging power. The edge shrouds for the bucket and long penetration teeth are manufactured from high-grade steel and tested to the same standard as all Hitachi construction equipment.

Swinden Quarry produces various sizes of aggregates, from 100mm down to dust - including grades of 80, 40, 28, 20, 14, 10 and 6 - which are dry stored in silos. The material is either transferred directly to the site’s rail siding via conveyor to the fully-automated truck load-out, or into the ‘toast rack’ storage, from which a wheeled loader directly loads customers’ trucks.

Around 60% of the materials are transported 60km by rail to 2399 Tarmac’s dry distribution centres in Leeds, for onward transportation to South Yorkshire, and a depot in Hull, nearly 100km away. Much of the limestone is used in Tarmac’s concrete and asphalt plants in the north of England.

With the arrival of the EX1900-6, Tarmac intends to maintain production levels and annual output of 2.3 million tonnes. “During the tender process, we looked at productivity and fuel consumption,” said quarry manager Jez West. “We wanted to reduce operational hours by increasing productivity.”

Operator George Metcalf, who has worked around the machine since its delivery in November, said that the speed and productivity is faster than other machines he has used. “There is also good all-round visibility. The cab feels more open and spacious, the seat is comfortable and the controls are easy to use.”

For more information on companies in this article

Related Content

  • Plant advances for asphalt production boost efficiency
    May 30, 2018
    Advances in asphalt plant technology will boost efficiency for producers, while increasing the percentage of recycled materials that can be used in the mix - Mike Woof writes. Asphalt plant technology continues to advance as the rival firms fine-tune their technologies for greater performance. New plants can give higher quality output due to new control technologies, while also allowing for recycled asphalt pavement (RAP) to be used more efficiently, while still ensuring tight mix specifications are met. A
  • Major producer of road construction materials
    February 10, 2012
    The Simge Group operates a massive and highly modern quarrying operation close to the Turkish city of Bursan, which provides a major supply of aggregates and asphalt to the country's highway construction sector. This quarry produces around 4 million tonnes/year of crushed limestone and is the largest of the five quarries the Simge Group runs in Turkey, which have a combined output of 12 million tonnes/year. The huge site has an asphalt output of 500,000tonnes/year, again a significant portion of the 1.2 mil
  • Liebherr R 980 SME crawler excavator for quarry
    January 12, 2017
    The German family-run company Pongratz Schotterwerk, in Ensdorf-Wolfsbach/Bavaria, has been using a Liebherr R 980 SME crawler excavator in a limestone quarry since May. The 100tonne excavator - which replaces an R 954 S-HD - is working at the quarry face loading dumper trucks. Developed and manufactured in Colmar, eastern France, the Liebherr crawler excavator has an operating weight of around 100tonnes. The 420kW diesel engine complies with the exhaust emissions standards of Stage IIIB/tier 4i. After b
  • New concrete barrier on key M5 motorway section
    October 30, 2012
    Contractor Tarmac has carried out major works on the UK’s M5 motorway after recycling around 30,000tonnes of concrete and providing 8,000m3 of new concrete for new slip-form central barrier works. The project, between Junctions 3 and 4a of the M5, was delivered as part of an eight-week scheme to install 13km of new concrete safety barrier. Approximately 30,000 tonnes of concrete were excavated and then crushed into Type 1 and 6F5 aggregates at Tarmac’s recycling site in Ettingshall, Wolverhampton. Over 14,0