Skip to main content

Hitachi EX1900-6 increases productivity at Swinden, UK quarry

Materials supplier Tarmac has invested in a Hitachi EX1900-6 ultra-large excavator for its Swinden Quarry in North Yorkshire, England. The EX1900-6 is used to load up to 1,200 tonnes of carboniferous limestone per hour directly into a 200tonne mobile crusher. A field conveyor takes the material to a secondary crusher at an average rate of 1,000tonnes/hour. The Hitachi model was supplied with a longer boom and arm, and a smaller 8m³ bucket, customary on a machine of this size. “This is because it needs
January 26, 2017 Read time: 3 mins
Hitachi EX1900-6 ultra-large excavator in Yorkshire
Materials supplier Tarmac has invested in a Hitachi EX1900-6 ultra-large excavator for its Swinden Quarry in North Yorkshire, England.

The EX1900-6 is used to load up to 1,200 tonnes of carboniferous limestone per hour directly into a 200tonne mobile crusher. A field conveyor takes the material to a secondary crusher at an average rate of 1,000tonnes/hour.

The 233 Hitachi model was supplied with a longer boom and arm, and a smaller 8m³ bucket, customary on a machine of this size. “This is because it needs a larger working range to reach the limestone and load the crusher,” said Mark Turnham, mines and quarries manager at Hitachi Construction Machinery (UK).

“It means the primary crusher doesn’t need to be moved as frequently. This can take 45 minutes, so it enhances the efficiency of the process.”

The ultra-large excavator was also supplied with Hitachi Genuine Ground Engaging Tools, which HCM said further enhance productivity by improving penetration and overall digging power. The edge shrouds for the bucket and long penetration teeth are manufactured from high-grade steel and tested to the same standard as all Hitachi construction equipment.

Swinden Quarry produces various sizes of aggregates, from 100mm down to dust - including grades of 80, 40, 28, 20, 14, 10 and 6 - which are dry stored in silos. The material is either transferred directly to the site’s rail siding via conveyor to the fully-automated truck load-out, or into the ‘toast rack’ storage, from which a wheeled loader directly loads customers’ trucks.

Around 60% of the materials are transported 60km by rail to 2399 Tarmac’s dry distribution centres in Leeds, for onward transportation to South Yorkshire, and a depot in Hull, nearly 100km away. Much of the limestone is used in Tarmac’s concrete and asphalt plants in the north of England.

With the arrival of the EX1900-6, Tarmac intends to maintain production levels and annual output of 2.3 million tonnes. “During the tender process, we looked at productivity and fuel consumption,” said quarry manager Jez West. “We wanted to reduce operational hours by increasing productivity.”

Operator George Metcalf, who has worked around the machine since its delivery in November, said that the speed and productivity is faster than other machines he has used. “There is also good all-round visibility. The cab feels more open and spacious, the seat is comfortable and the controls are easy to use.”

For more information on companies in this article

Related Content

  • Concrete production advances
    July 23, 2020
    New developments in concrete production will help customers deliver a quality product in timely fashion
  • English quarry opts for MDS trommels
    March 22, 2016
    Gallagher Aggregates’ Hermitage Quarry, near Maidstone in south-east England, has purchased two MDS trommels from recently appointed distributor Blue Machinery London. The 155tonne M820, is one of the world’s largest tracked mobile trommels. It is joined on site by the smaller 50tonne M515. Both models are fully mobile on crawler undercarriage and feature hydraulic folding stockpiling conveyors for quick set-up once in position. The M515 is producing fines (-120mm), which fall through the initial holes i
  • Crushing and screening innovation for quarries
    November 5, 2012
    Novel crushing and screening developments are coming to market - Mike Woof reports A wide array of innovations and market developments are occurring in the sector for quarrying machinery. New technologies are being introduced while business developments are also changing the face of this market segment. There is strong interest in new technology from industry too and this was well highlighted by data from the organisers of the Hillhead quarry show in the UK. The organisers revealed that there was a jump of
  • Austrian 'first' for Hazemag
    February 6, 2012
    Hazemag has supplied what it claims is the first semi-mobile impact roll crusher plant in Austria to Zementwerk Leube, one of the country's leading companies in the building materials industry. The compact, semi-mobile design 600-800tonnes/hour limestone crushing plant includes the integration of a feeder grate as a primary screen. "Even with high throughput and the large feed size of up to 1.2m the end product had to have a final crush size of 0-250mm with a minimal amount of fines production in the final